An assessment of microstructure and properties of laser clad coatings of ultrafine eutectic beta Ti-Fe-Nb-Sn composite for implants

[EN] High mechanical strength (1800¿2500 MPa), elastic modulus (50¿110 GPa) close to that of human bone and good corrosion resistance are some characteristics of ultrafine eutectic Ti-based nanocomposite alloys. This is explained due to a combination of soft ß-Ti (bcc) matrix and hard/refined TiFe and/or Ti3Sn intermetallic particles. The present study focuses on the production and characterization of Ti-Fe-Nb-Sn eutectic alloys using biocompatible ß-stabilizer elements, such as Nb, Fe and Sn. Different fabrication techniques based on rapid solidification may be highlighted considering the application of these alloys as implant materials. In the present investigation, the processing routes comprise single tracks and coatings (overlapped tracks) by laser melting of pre-alloyed powders of the Ti66Fe20Nb8Sn6 alloy deposited into a Ti substrate. To select this composition (i.e., the Ti66Fe20Nb8Sn6 alloy), three Ti-Fe-Nb based chemistries (Ti63Fe23Nb8Sn6, Ti60Fe23Nb8Sn9 and Ti66Fe20Nb8Sn6) were originally generated under bulk conditions by using a suction casting apparatus. These alloys were further evaluated. All samples were analyzed by metallography, X-ray diffraction (XRD), scanning electron microscopy (SEM-EBSD and SEM-EDS), microhardness, nanohardness and elastic modulus. The results showed that the proportions of the formed TiFe and Ti3Sn intermetallic particles dispersed within the soft ß-Ti matrix play a fundamental role on the final properties. Lower elastic modulus (E ~72 GPa) is associated with the Ti66Fe20Nb8Sn6 bulk alloy. The laser clad coatings showed a broad range of nanohardness (4.8¿8.0 GPa) and elastic modulus (98¿150 GPa) depending on the related laser power and scanning speeds.The authors acknowledge the financial supports provided by CNPq (National Council for Scientific and Technological Development - Universal Project # 473777/2011-8) and by FAPESP (Sao Paulo State Research Foundation - Thematic Project # 2013/05987-8). Furthermore, we are grateful for the Grants (#2015/17090-8 - BEPE of A.L.V. and # 2015/19978-6 - BPE of C.R.M.A.) provided by FAPESP.Afonso, CRM.; Vidilli, AL.; Spinelli, JE.; Riva, R.; Amigó, V.; Kiminami, CS. (2017). An assessment of microstructure and properties of laser clad coatings of ultrafine eutectic beta Ti-Fe-Nb-Sn composite for implants. Surface and Coatings Technology. 328:161-171. https://doi.org/10.1016/j.surfcoat.2017.08.035S16117132

Effect of the Ti/Ta ratio on the feasibility of porous Ti25+x-Nb25-Zr25-Ta25-x (X= 0, 5, and 10) alloys for biomedical applications

Non-toxic biomedical HEAs by powder metallurgy methods have been scarcely studied despite their promising mechanical and biological behaviors. This work studied the microstructural, mechanical, electrochemical, and ion release effects of the Ti/Ta ratio on three porous Ti–Nb–Zr–Ta (TNZT) alloys. The microstructure of the TNZT alloys consisted of semi-equiaxed and micrometric BCC-phases (matrix) with lower contents of HCP phase. Elastic moduli (82–91 GPa), hardness (373–430 HVN), ultimate bending (225–475 MPa), and tensile (119–256 MPa) strength, electrochemical corrosion (4.5–9.6 μm year−1), and ion release (toxicity, 0.9–1.1 μm year−1) were within acceptable limits for implant biomaterials. Increasing the Ti content (and decreasing Ta) was advantageous for improving mechanical strengthening and reducing the elastic modulus. The medium value of elastic modulus may be beneficial to reduce the mechanical mismatch between the implant and the organic tissue. However, the corrosion rate and metallic ion release increased as a function of the Ti content. Besides, the alloy with the lowest Ti content (highest Ta content) showed local corrosion. Based on the above, the porous TNZT alloys with medium and highest Ti contents (30 and 35 wt%) were demonstrated as promising candidates for biomedical implant applications