A two-stage ceramic tile grout sealing process using a high power diode laser Part I: Grout development and materials characteristics

Work has been conducted using a 60 W-cw high power diode laser (HPDL) in order to determine the feasibility and characteristics of sealing the void between adjoining ceramic tiles with a specially developed grout material having an impermeable enamel surface glaze. A two-stage process has been developed using a new grout material which consists of two distinct components: an amalgamated compound substrate and a glazed enamel surface; the amalgamated compound seal providing a tough, heat resistant bulk substrate, whilst the enamel provides an impervious surface. HPDL processing has resulted in crack free seals produced in normal atmospheric conditions. The basic process phenomena are investigated and the laser effects in terms of seal morphology, composition and microstructure are presented. Also, the resultant heat affects are analysed and described, as well as the effects of the shield gases, O2 and Ar, during laser processing. Tiles were successfully sealed with power densities as low as 500 W/cm2 and at rates up to 600 mm/min. Contact angle measurements revealed that due to the wettability characteristics of the amalgamated oxide compound grout (AOCG), laser surface treatment was necessary in order to alter the surface from a polycrystalline to a semi-amorphous structure, thus allowing the enamel to adhere. Bonding of the enamel to the AOCG and the ceramic tiles was identified as being principally due to van der Waals forces, and on a very small scale, some of the base AOCG material dissolving into the glaze

Diode laser modification of ceramic material surface properties for improved wettability and adhesion

To date, very little work has been published with regard specifically to the use of lasers for modifying the surface properties of materials in order to improve their wettability and adhesion characteristics. Using a 60 W high power diode laser (HPDL) the effects of HPDL radiation on the wettability and adhesion characteristics of certain ceramic materials have been determined. It was found that laser treatment of the materials surfaces’ modified the surface energy and accordingly, wetting experiments, by the sessile drop technique using a variety of test liquids, revealed that laser treatment of the range of ceramic materials surfaces resulted in a decrease in the contact angles. The work shows clearly that laser radiation can be used to alter the wetting and adhesion characteristics of a number of ceramic materials by means of changing the surface energy

Low lying spectrum of weak-disorder quantum waveguides

We study the low-lying spectrum of the Dirichlet Laplace operator on a randomly wiggled strip. More precisely, our results are formulated in terms of the eigenvalues of finite segment approximations of the infinite waveguide. Under appropriate weak-disorder assumptions we obtain deterministic and probabilistic bounds on the position of the lowest eigenvalue. A Combes-Thomas argument allows us to obtain so-called 'initial length scale decay estimates' at they are used in the proof of spectral localization using the multiscale analysis.Comment: Accepted for publication in Journal of Statistical Physics http://www.springerlink.com/content/0022-471

Existence and uniqueness of the integrated density of states for Schr\"odinger operators with magnetic fields and unbounded random potentials

The object of the present study is the integrated density of states of a quantum particle in multi-dimensional Euclidean space which is characterized by a Schr\"odinger operator with a constant magnetic field and a random potential which may be unbounded from above and from below. For an ergodic random potential satisfying a simple moment condition, we give a detailed proof that the infinite-volume limits of spatial eigenvalue concentrations of finite-volume operators with different boundary conditions exist almost surely. Since all these limits are shown to coincide with the expectation of the trace of the spatially localized spectral family of the infinite-volume operator, the integrated density of states is almost surely non-random and independent of the chosen boundary condition. Our proof of the independence of the boundary condition builds on and generalizes certain results by S. Doi, A. Iwatsuka and T. Mine [Math. Z. {\bf 237} (2001) 335-371] and S. Nakamura [J. Funct. Anal. {\bf 173} (2001) 136-152].Comment: This paper is a revised version of the first part of the first version of math-ph/0010013. For a revised version of the second part, see math-ph/0105046. To appear in Reviews in Mathematical Physic

Wettability characteristics of carbon steel modified with CO2, Nd:YAG, Excimer and high power diode lasers

Interaction of CO2, Nd:YAG, excimer and high power diode laser (HPDL) radiation with the surface of a common mild steel (EN8) was found to effect changes in the wettability characteristics of the steel, namely changes in the measured contact angle. These modifications are related to changes in the surface roughness, changes in the surface oxygen content and changes in the surface energy of the mild steel. The wettability characteristics of the selected mild steel could be controlled and/or modified by laser surface treatment. A correlation between the change of the wetting properties of the mild steel and the laser wavelength was found

Carbon steel wettability characteristics enhancement for improved enamelling using a 1.2 kW high power diode laser

High-power diode laser (HPDL) surface treatment of a common engineering carbon steel(EN8) was found to effect significant changes to the wettability characteristics of the metal. These modifications have been investigated in terms of the changes in the surface roughness of the steel, the presence of any surface melting, the polar component of the steel surface energy and the relative surface oxygen content of the steel. The morphological and wetting characteristics of the mild steel and the enamel were determined using optical microscopy, scanning electron microscopy (SEM), X-ray photoemission spectroscopy (XPS), energy-dispersive X-ray (EDX) analysis and wetting experiments by the sessile drop technique. This work has shown that HPDL radiation can be used to alter the wetting characteristics of carbon steel so as to facilitate improved enamelling

Wegner estimate for discrete alloy-type models

We study discrete alloy-type random Schr\"odinger operators on $\ell^2(\mathbb{Z}^d)$. Wegner estimates are bounds on the average number of eigenvalues in an energy interval of finite box restrictions of these types of operators. If the single site potential is compactly supported and the distribution of the coupling constant is of bounded variation a Wegner estimate holds. The bound is polynomial in the volume of the box and thus applicable as an ingredient for a localisation proof via multiscale analysis.Comment: Accepted for publication in AHP. For an earlier version see http://www.ma.utexas.edu/mp_arc-bin/mpa?yn=09-10

On the selective deposition of tin and tin oxide on various glasses using a high power diode laser

The deposition of SnO2 using a 120 W high power diode laser (HPDL) on both fused silica and soda-lime-silica glass has been successfully demonstrated. Deposition on both glass substrates was carried out with laser power densities of 650-1600 W cm-2 and at rates of 420-1550 mm min-1. The thickness of the deposited layers was typically around 250 m. The maximum theoretical coverage rate that it may be possible to achieve using the HPDL was calculated as being 3.72 m2 h-1. Owing to the wettability characteristics of Sn, it proved impossible to deposit the metal on either glass substrate. Evidence of solidified microstructures was observed, with the microstructures differing considerably across the same deposited track. These differences were attributed to variations in the solidification rate, R, and the thermal gradient, G. Adhesion of the SnO2 with the soda-lime-silica glass was found to be due to mechanical bonding. The adhesion of the SnO2 with the fused silica was seen to the result of a chemical bond arising from an interface region between the SnO2 and the fused silica glass substrate. This interface region was found to be comprised of mainly Si and rich with Sn3O4

On the correlation between Nd:YAG laser-induced wettability characteristics modification and osteoblast cell bioactivity on a titanium alloy

The factors responsible for modifications to the wettability characteristics of a titanium (Ti6Al4V) alloy bio-metal following Nd:YAG laser treatment and the effects thereof on the response of osteoblast cells were considered in this work. It was found that interaction of the Nd:YAG laser beam with the Ti6Al4V alloy resulted in the wettability characteristics of the bio-metal improving. Such improvements in the wettability characteristics of the Ti6Al4V alloy were found to be due to: an increase in the surface roughness; and increase in the surface oxygen content and an increase in the polar component of the surface energy. From the cell response tests it was determined that the osteoblast cell adhesion and proliferation on the Nd:YAG laser treated Ti6Al4V alloy samples was considerably greater than on the untreated samples. By isolating the effects of surface roughness it was possible to confirm or refute the existence of a correlation between wettability characteristics and osteoblast cell bioactivity for the Nd:YAG laser treated Ti6Al4V alloy. The findings indicated that the aspects of wettability characteristics: surface oxygen content and polar component of the surface energy play an important role in promoting cell proliferation, particularly when surface roughness was simultaneously increased. Thus it was possible to conclude that the wettability characteristics of the Nd:YAG laser treated Ti6Al4V alloy were correlated to osteoblast cell bioactivity