The effect of zinc bath temperature on the morphology, texture and corrosion behaviour of industrially produced hot-dip galvanized coatings

The purpose of this work is to identify the influence of zinc bath temperature on the morphology, texture and corrosion behavior of hot-dip galvanized coatings. Hot-dip galvanized samples were prepared at temperature in the range of 450-480 °C in steps of 10 °C, which is the conventional galvanizing temperature range in the galvanizing industries. The morphology of coatings was examined with optical microscopy and scanning electron microscopy (SEM). The composition of the coating layers was determined using energy dispersive spectroscopy (EDS) analysis. The texture of the coatings was evaluated using X-ray diffraction. Corrosion behavior was performed using salt spray cabinet test and Tafel extrapolation test. From the experimental results, it was found that increasing the zinc bath temperature affects the morphology of the galvanized coatings provoking the appearance of cracks in the coating structure. These cracks prevent formation of a compact structure. In addition, it was concluded that (00.2) basal plane texture component was weakened by increasing the zinc bath temperature and, conversely, appearance of (10.1) prism component, (20.1) high angle pyramidal component and low angle component prevailed. Besides, coatings with strong (00.2) texture component and weaker (20.1) components have better corrosion resistance than the coatings with weak (00.2) and strong (20.1) texture components. Furthermore, corrosion resistance of the galvanized coatings was decreased by increasing the zinc bath temperature.  http://dx.doi.org/10.5937/metmateng1401041

Dynamic recrystallization nanoarchitectonics of FeCrCuMnNi multi-phase high entropy alloy

Dynamic recrystallization behavior of the FeCrCuMnNi high entropy alloy (HEA) was investigated through hot compression test at different temperatures and at constant strain rate. The results revealed that during hot deformation of FeCrCuMnNi HEA, flow stress and work hardening rate rapidly decreased with increasing the deformation temperature. Discontinuous dynamic recrystallization (dDRX) was found to be the main active mechanism during hot deformation, which was the governing mechanism even at higher temperatures. In addition, bulging was an effective mechanism for inducing new recrystallized nuclei. Grain growth was occurred at slow strain rate in comparison to conventional alloys and other HEAs. This behavior was attributed to the continuous nucleation during dDRX, sluggish diffusion, high solution hardening characteristics of HEAs, and the presence of multiple phases in the FeCrCuMnNi HEA. Texture analysis showed that at lower temperatures, deformation texture including // CA fiber was formed. By increasing the deformation temperature, the formation of recrystallization texture fibers such as // CA and // CA rapidly intensified

Corrosion and wear resistance of coatings produced on AZ31 Mg alloy by plasma electrolytic oxidation in silicate-based K2TiF6 containing solution: Effect of waveform

In this research, plasma electrolytic oxidation coatings were prepared on AZ31 Mg alloy in a silicate-based solution containing K2TiF6 using bipolar and soft sparking waveforms with 10, 20, and 30% cathodic duty cycles. The coatings displayed a net-like surface morphology consisted of irregular micro-pores, micro-cracks, fused oxide particles, and a sintered structure. Due to the incorporation of TiO2 colloidal particles and the cathodic pulse repair effect, most of the micro-pores were sealed. Long-term corrosion performance of the coatings was investigated using electrochemical impedance spectroscopy during immersion in 3.5 wt.% NaCl solution up to 14 days. The coating grown by the soft sparking waveform with a 20% cathodic duty cycle having the lowest porosity (6.2%) and a sharp layer concentrated in F element at the substrate/coating interface shows the highest corrosion resistance. The friction coefficient of this coating has remained stable during the sliding even under 5 N normal load, showing relatively higher wear resistance than other coatings. The coating produced using the equivalent unipolar waveform, as the reference specimen, showed the highest friction coefficient and the lowest wear resistance despite its highest micro-hardness

The effect of zinc bath temperature on the morphology, texture and corrosion behaviour of industrially produced hot-dip galvanized coatings

The purpose of this work is to identify the influence of zinc bath temperature on the morphology, texture and corrosion behavior of hot-dip galvanized coatings. Hot-dip galvanized samples were prepared at temperature in the range of 450-480 °C in steps of 10 °C, which is the conventional galvanizing temperature range in the galvanizing industries. The morphology of coatings was examined with optical microscopy and scanning electron microscopy (SEM). The composition of the coating layers was determined using energy dispersive spectroscopy (EDS) analysis. The texture of the coatings was evaluated using X-ray diffraction. Corrosion behavior was performed using salt spray cabinet test and Tafel extrapolation test. From the experimental results, it was found that increasing the zinc bath temperature affects the morphology of the galvanized coatings provoking the appearance of cracks in the coating structure. These cracks prevent formation of a compact structure. In addition, it was concluded that (00.2) basal plane texture component was weakened by increasing the zinc bath temperature and, conversely, appearance of (10.1) prism component, (20.1) high angle pyramidal component and low angle component prevailed. Besides, coatings with strong (00.2) texture component and weaker (20.1) components have better corrosion resistance than the coatings with weak (00.2) and strong (20.1) texture components. Furthermore, corrosion resistance of the galvanized coatings was decreased by increasing the zinc bath temperature. http://dx.doi.org/10.5937/metmateng1401041

Texture evolution and plastic anisotropy of commercial purity titanium/SiC composite processed by accumulative roll bonding and subsequent annealing

The final publication is available at Elsevier via https://doi.org/10.1016/j.matchemphys.2018.08.027. © 2018. This manuscript version is made available under the CC-BY-NC-ND 4.0 license http://creativecommons.org/licenses/by-nc-nd/4.0/In this study, commercial purity titanium (CPTi) with SiC particle reinforcements produced using accumulative roll bonding (ARB) process and subsequent annealing. Texture evolution and plastic anisotropy in different steps of the process were studied. ARBed material exhibited a significant magnitude of anisotropy of mechanical properties. Moreover, a strong TD split basal texture with basal poles tilted 25° away from the normal direction toward the transverse direction was developed in the ARBed samples. Higher normal anisotropy obtained for ARB–annealed sheet, compared to that of the starting titanium sheet, indicated lower susceptibility to thinning. However, ARB–annealed sheet exhibited higher planar anisotropy ( = 0.048 for ARB–annealed sheet and  = –0.434 for starting titanium). Higher resistance to thinning of the ARB–annealed sheets compared to the starting titanium was ascribed to the higher uniform elongation shown by annealed sheets. Furthermore, it was concluded that finer grain size of ARB–annealed sheet resulted in higher work hardening of the sheet, which in turn, increased the uniform elongation of ARB–annealed sample

Evolution of Microstructure and Texture during Warm Rolling Of a Duplex Steel

The effect of warm rolling on the evolution of microstructure and texture in a duplex stainless steel (DSS) was investigated. For this purpose, a DSS steel was warm rolled up to 90 pct reduction in thickness at 498 K, 698 K, and 898 K (225 °C, 425 °C, and 625 °C). The microstructure with an alternate arrangement of deformed ferrite and austenite bands was observed after warm rolling; however, the microstructure after 90 pct warm rolling at 498 K and 898 K (225 °C and 625 °C) was more lamellar and uniform as compared to the rather fragmented and inhomogeneous structure observed after 90 pct warm rolling at 698 K (425 °C). The texture of ferrite in warm-rolled DSS was characterized by the presence of the RD (〈011〉//RD) and ND (〈111〉//ND) fibers. However, the texture of ferrite in DSS warm rolled at 698 K (425 °C) was distinctly different having much higher fraction of the RD-fiber components than that of the ND-fiber components. The texture and microstructural differences in ferrite in DSS warm rolled at different temperatures could be explained by the interaction of carbon atoms with dislocations. In contrast, the austenite in DSS warm rolled at different temperatures consistently showed pure metal- or copper-type deformation texture which was attributed to the increase in stacking fault energy at the warm-rolling temperatures. It was concluded that the evolution of microstructure and texture of the two constituent phases in DSS was greatly affected by the temperature of warm rolling, but not significantly by the presence of the other phas

Effect of pulse current mode on microstructure, composition and corrosion performance of the coatings produced by plasma electrolytic oxidation on AZ31 Mg alloy

Plasma electrolytic oxidation (PEO) coatings were grown on AZ31 Mg alloy in a silicate-based electrolyte containing KF using unipolar and bipolar (usual and soft-sparking) waveforms. The coatings were dual-layered consisting of MgO, MgF2 and Mg2SiO4 phases. Surface morphology of the coatings was a net-like (scaffold) containing a micro-pores network, micro-cracks and granules of oxide compounds. Deep pores were observed in the coating produced by unipolar and usual bipolar waveforms. The soft-sparking eliminated the deep pores and produced the lowest porosity in the coatings. It was found that the corrosion performance of the coatings evaluated using EIS in 3.5 wt. % NaCl solution is mostly determined by the inner layer resistance, because of its higher compactness. After 4 days of immersion, the inner layer resistances were almost the same for all coatings. However, the coatings produced by unipolar and usual bipolar waveforms showed sharp decays in inner layer resistances after 1 week and even the barrier eect of outer layer was lost for the unipolar-produced coating after 3 weeks. The low-frequency inductive loops appeared after a 3-week immersion for all coatings indicated that the substrate was under local corrosion attack. However, both coatings produced by soft-sparking waveforms provided the highest corrosion performance