Additive Manufacturing of 1018 Steel: Process Observations and Calculations

The temperature distribution in the vicinity of the laser used in direct metal deposition (DMD) plays a critical role in determining the final microstructure and mechanical properties of the deposit and the heat-affected zone (HAZ) within the substrate. Samples were prepared using Laser Engineered Net Shaping (LENSTM) by depositing AISI 1018 steel powder onto AISI 1018 steel substrates in multiple, overwritten passes. The laser power and speed were varied to control the heat input and the rate of cooling. The process characteristics were then quantified and compared across the samples to determine the effect of input parameters on the resulting deposit microstructures.Mechanical Engineerin

Peak Stir Zone Temperatures during Friction Stir Processing

The stir zone (SZ) temperature cycle was measured during the friction stir processing (FSP) of NiAl bronze plates. The FSP was conducted using a tool design with a smooth concave shoulder and a 12.7-mm step-spiral pin. Temperature sensing was accomplished using sheathed thermocouples embedded in the tool path within the plates, while simultaneous optical pyrometry measurements of surface temperatures were also obtained. Peak SZ temperatures were 990 ⁰Cto 1015 ⁰C (0.90 to 0.97 TMelt) and were not affected by preheating to 400⁰C, although the dwell time above 900 ⁰C was increased by the preheating. Thermocouple data suggested little variation in peak temperature across the SZ, although thermocouples initially located on the advancing sides and at the centerlines of the tool traverses were displaced to the retreating sides, precluding direct assessment of the temperature variation across the SZ. Microstructure-based estimates of local peak SZ temperatures have been made on these and on other similarly processed materials. Altogether, the peak-temperature determinations from these different measurement techniques are in close agreement

Online Stakeholder Interactions in the Early Stage of a Megaproject

The purpose of this paper is to examine the network structure of online stakeholder discussions in the planning stage of a UK public mega project, High Speed Rail. By providing new rail connections between London, Birmingham and Manchester, this project is highly complex as it is embedded in a network of stakeholder relationships that may support or oppose the project. Data drawn from Twitter was analyzed using Social Network Analysis and inductive analysis of user profiles and content. Findings indicate that the majority of online stakeholders oppose the project and form stable clusters. Larger clusters within this network may attempt to deploy power directly in the form of a manipulation strategy while smaller clusters may seek to ally themselves with more powerful groups, a pathway strategy. Overall, the methodology is a useful complement to existing methods and may provide real time insights into the complex, evolving discussions around mega projects

Effects of deposition sequence on microstructural evolution in additively manufactured Cu-Cr-Nb alloy / superalloy bimetallic structures

Although Cu-Cr-Nb alloys / superalloys bimetallic components for liquid rocket engine applications have been fabricated using additive manufacturing, a detailed understanding of their process-structure relation is currently lacking. To bridge this gap, GRCop-42 / Alloy 718 bimetallic structures were fabricated with two different deposition sequences, using powder feedstock with a laser-based directed energy deposition process. The deposition sequence resulted in significant variations in precipitate morphology, composition, and crystal structure within the GRCop-42, particularly at locations near the interface. When Alloy 718 was deposited first, dilution and convective mixing resulted in elevated Ni and Fe levels within the GRCop-42 deposit, which contributed to the formation of C14 (Cr, Ni, Fe)2Nb Laves and α-Cr phases. The anticipated C15 Cr2Nb precipitates were observed within the GRCop-42 material when the deposition sequence was reversed

Structure/property (constitutive and dynamic strength/damage) characterization of additively manufactured 316L SS

For additive manufacturing (AM), the certification and qualification paradigm needs to evolve as there exists no “ASTM-type” additive manufacturing certified process or AM-material produced specifications. Accordingly, utilization of AM materials to meet engineering applications requires quantification of the constitutive properties of these evolving materials in comparison to conventionally-manufactured metals and alloys. Cylinders of 316L SS were produced using a LENS MR-7 laser additive manufacturing system from Optomec (Albuquerque, NM) equipped with a 1kW Yb-fiber laser. The microstructure of the AM-316L SS is detailed in both the as-built condition and following heat-treatments designed to obtain full recrystallization. The constitutive behavior as a function of strain rate and temperature is presented and compared to that of nominal annealed wrought 316L SS plate. The dynamic damage evolution and failure response of all three materials was probed using flyer-plate impact driven spallation experiments at a peak stress of 4.5 GPa to examine incipient spallation response. The spall strength of AM-produced 316L SS was found to be very similar for the peak shock stress studied to that of annealed wrought or AM-316L SS following recrystallization. The damage evolution as a function of microstructure was characterized using optical metallography

Structure/property (constitutive and dynamic strength/damage) characterization of additively manufactured 316L SS

For additive manufacturing (AM), the certification and qualification paradigm needs to evolve as there exists no “ASTM-type” additive manufacturing certified process or AM-material produced specifications. Accordingly, utilization of AM materials to meet engineering applications requires quantification of the constitutive properties of these evolving materials in comparison to conventionally-manufactured metals and alloys. Cylinders of 316L SS were produced using a LENS MR-7 laser additive manufacturing system from Optomec (Albuquerque, NM) equipped with a 1kW Yb-fiber laser. The microstructure of the AM-316L SS is detailed in both the as-built condition and following heat-treatments designed to obtain full recrystallization. The constitutive behavior as a function of strain rate and temperature is presented and compared to that of nominal annealed wrought 316L SS plate. The dynamic damage evolution and failure response of all three materials was probed using flyer-plate impact driven spallation experiments at a peak stress of 4.5 GPa to examine incipient spallation response. The spall strength of AM-produced 316L SS was found to be very similar for the peak shock stress studied to that of annealed wrought or AM-316L SS following recrystallization. The damage evolution as a function of microstructure was characterized using optical metallography