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Praca recenzowana / peer-reviewed pape

Anisotropy of structural and mechanical properties in CuCrZr alloy following hydrostatic extrusion process

The methods of severe plastic deformation (SPD) of metals and metal alloys are very attractive due to the possibility of refinement of the grains to nanometric sizes, which facilitates obtaining high mechanical properties. This study investigated the influence of SPD in the process of hydrostatic extrusion (HE) on the anisotropy of the mechanical properties of the CuCrZr copper alloy. The method of HE leads to the formation of a characteristic microstructure in deformed materials, which can determine their potential applications. On the longitudinal sections of the extruded bars, a strong morphological texture is observed, manifested by elongated grains in the direction of extrusion. In the transverse direction, these grains are visible as equiaxed. The anisotropy of properties was mainly determined based on the analysis of the static mini-sample static tensile test and the dynamic impact test. The obtained results were correlated with microstructural observations. In the study, three different degrees of deformation were applied at the level necessary to refine the grain size to the ultrafine-grained level. Regardless of the applied degree of deformation, the effect of the formation of a strong morphological texture was demonstrated, as a result of which there is a clear difference between the mechanical properties depending on the test direction, both by the static and dynamic method. The obtained results allow for the identification of the characteristic structure formed during the HE process and the more effective use of the CuCrZr copper alloy in applications

Influence of Strain Rates during Severe Plastic Strain Processes on Microstructural and Mechanical Evolution in Pure Zinc

The study presents an analysis of the influence of the plastic strain rate on the mechanical and structural properties of pure zinc. Thanks to the use of unconventional methods of plastic processing, the process of the equal channel angular pressing (ECAP) and the process of hydrostatic extrusion (HE), the tests were performed in a wide range of plastic strain rates, between 0.04 s−1 and 170 s−1. Plastic strain rate changes were carried out in the course of the significant plastic strain processes, and not on previously deformed samples. All tests were carried out at a constant value of plastic strain rate, ε ~ 2. A strong influence of the plastic strain rate on changes in the microstructure in zinc was observed during the tests. For the rates in the range of 0.04 s−1 to 0.53 s−1 its bimodal nature was observed, and in the range of 7 s−1 to 170 s−1 high homogeneity and evenness of grains related to the processes of continuous dynamic recrystallization was noticed. The effect of the strong homogenization of the microstructure was the increase in mechanical properties, yield point and tensile strength to the maximum values of UTS = 194 MPa, YS = 145 MPa at a strain rate of 170 s−1. Compared to the material with a bimodal microstructure, an over seven-fold increase in the elongation value was observed

Influence of severe plastic deformation induced by HE and ECAP on the thermo-physical properties of metals

abstractEN: The study is aimed at comparing the changes which occur in the microstructure and thermo-physical properties of pure copper (99.9%) and when copper alloyed with chromium and zirconium subjected to severe plastic deformation (SPD). The plastic deformation techniques employed were hydrostatic extrusion (HE), equal channel angular pressing (ECAP), and a combination of these two processes. The materials thus obtained had an ultra-fine-grained structure with the thermo-physical properties differing from those of the untreated materials. It appeared that there is a correlation between the deformation method employed and the thermo-physical properties of the materials, such as diffusivity and specific heat.score: 8collation: 278-28

The Effect of Microstructural Defects on High-Cycle Fatigue of Ti Grade 2 Manufactured by PBF-LB and Hydrostatic Extrusion

The aim of this study was to show the effect of manufacturing defects in a commercially pure Ti Grade 2 produced by a laser beam powder bed fusion (PBF-LB) process on its high-cycle fatigue life. For this purpose, the high-cycle fatigue performance of PBF-LB Ti Grade 2 was compared to its ultrafine-grained (UFG) counterpart processed by hydrostatic extrusion exhibiting a similar mechanical properties under static tensile. The yield strength of the PBF-LB and UFG Ti Grade 2 was 740 and 783 MPa, respectively. The PBF-LB Ti Grade 2 consisted of a typical columnar of prior β grains with an acicular martensite α’ microstructure, while UFG Ti Grade 2 was mainly composed of fine, equiaxed α phase grains/subgrains with a size of 50–150 nm. A residual porosity of 0.21% was observed in the PBF-LB Ti Grade 2 by X-ray computed tomography, and, despite similar yield strength, a significantly higher endurance fatigue limit was noticed for UFG Ti Grade 2 (420 MPa) compared to PBF-LB Ti Grade 2 (330 MPa). Fatigue striation analysis showed that the fatigue crack propagation rate was not affected by manufacturing technology. In turn, the high-cycle fatigue life was drastically reduced as the size of manufacturing defects (such as pores or lack of fusion zones) increased

A Comprehensive Study of a Novel Explosively Hardened Pure Titanium Alloy for Medical Applications

Pure titanium is gaining increasing interest due to its potential use in dental and orthopedic applications. Due to its relatively weak mechanical parameters, a limited number of components manufactured from pure titanium are available on the market. In order to improve the mechanical parameters of pure titanium, manufacturers use alloys containing cytotoxic vanadium and aluminum. This paper presents unique explosive hardening technology that can be used to strengthen pure titanium parameters. The analysis confirms that explosive induced α-ω martensitic transformation and crystallographic anisotropy occurred due to the explosive pressure. The mechanical properties related to residual stresses are very nonuniform. The corrosion properties of the explosive hardened pure titanium test do not change significantly compared to nonhardened titanium. The biocompatibility of all the analyzed samples was confirmed in several tests. The morphology of bone cells does not depend on the titanium surface phase composition and crystallographic orientation

Research on Explosive Hardening of Titanium Grade 2

In this investigation, three different explosive materials have been used to improve the properties of titanium grade 2: ammonal, emulsion explosives, and plastic-bonded explosives. In order to establish the influence of explosive hardening on the properties of the treated alloys, tests were conducted, including microhardness testing, microstructure analysis, and tensile and corrosion tests. It has been found that it is possible to achieve a 40% increase in tensile strength using a plastic explosive (PBX) as an explosive material. On the other hand, the impact of the shock wave slightly decreased the corrosion resistance of titanium grade 2. The change in corrosion rate is less than 0.1µm/year, which does not significantly affect the overall corrosion resistance of the material. The reduction in corrosion resistance is probably due to the surface geometry changes as a result of explosive treatment

Microstructure-properties relation of hydrostatically extruded absorbable zinc alloys:Effect of Mg and Cu addition on corrosion properties and biocompatibility

Pure Zn is well-known for its appropriate corrosion rate, making it suitable for use as future absorbable implants. Yet, it suffers from insufficient strength, thus, both plastic deformation and alloying are required. Hydrostatic extrusion has proven to be an efficient technique, providing high mechanical properties for zinc alloys. However, its effect on degradation rate and biocompatibility of Zn alloys remains unknown. Thus, within the present study, an attempt to evaluate those properties has been made on hydrostatically extruded pure Zn, Zn–Mg and Zn–Mg–Cu alloys. The materials were characterized by advanced microscopy techniques and uniaxial tensile tests. Corrosion properties were assessed based on electrochemical and static immersion tests. Finally, the cytotoxic effect of zinc extracts on endothelial cells were examined by standard MTT assays combined with confocal imaging. The results showed that hydrostatic extrusion results in significant refinement of α-Zn grains and the intermetallic phase Mg2Zn11 for the investigated alloys. The alloys exhibited ultimate tensile strength exceeding 300 MPa and elongation higher than 20%. Corrosion tests demonstrated that all the materials showed a similar level of degradation rate. Moreover, the uniform distribution of the intermetallic phase contributed to homogeneous corrosion of Zn alloys. Biological studies indicated that the least cytotoxic response in endothelial cells was obtained for the Zn–Mg alloy. Such an effect was caused by the limited amount of released Zn ions in the favor of Mg ions. The refinement of α-Zn grains and intermetallic phases caused by hydrostatic extrusion were key factors determining the performance of Zn-based materials.</p