Combustion and fuel characterisation of wheat distillers dried grain with solubles (DDGS) and possible combustion applications

The present transition to a sustainable global energy system requires that biomass is increasingly combusted for heat and power production. Agricultural fuels considered include alkali-rich fuels with high phosphorus content. One such fuel is wheat distiller’s dried grain with solubles (wheat DDGS) from wheat-based ethanol production. Further increases in ethanol production may saturate the current market for wheat DDGS as livestock feed, and fuel uses are therefore considered. Fuel properties of wheat DDGS have been determined. The ash content (5.4 ± 1.6 %wt d.s.) is similar to many agricultural fuels. In comparison to most other biomass fuels the sulphur content is high (0.538 ± 0.232 %wt d.s.), and so are the contents of nitrogen (5.1 ± 0.6 %wt d.s.), phosphorus (0.960. ± 0.073 %wt d.s.) and potassium (1.30 ± 0.35 %wt d.s.). To determine fuel-specific combustion properties, wheat DDGS and mixes between wheat DDGS and logging residues (LR 60 %wt d.s. and DDGS 40 %wt d.s.), and wheat straw (wheat straw 50 %wt d.s., DDGS 50 %wt d.s.) were pelletized and combusted in a bubbling fluidised bed combustor (5 kW) and in a pellets burner combustor (20 kW). Pure wheat DDGS powder was also combusted in a powder burner (150 kW). Wheat DDGS had a high bed agglomeration and slagging tendency compared to other biomass fuels, although these tendencies were significantly lower for the mixture with the Ca-rich LR, probably reflecting the higher first melting temperatures of K–Ca/Mg-phosphates compared to K-phosphates. Combustion and co-combustion of wheat DDGS resulted in relatively large emissions of fine particles (<1 μm) for all combustion appliances. For powder combustion PMtot was sixteen times higher than from softwood stem wood. While the Cl concentrations of the fine particles from the the mixture of LR and wheat DDGS in fluidised bed combustion were lower than from combustion of pure LR, the Cl- and P-concentrations were considerably higher from the wheat DDGS mixtures combusted in the other appliances at higher fuel particle temperature. The particles from powder combustion of wheat DDGS contained mainly K, P, Cl, Na and S, and as KPO3 (i.e. the main phase identified with XRD) is known to have a low melting temperature, this suggests that powder combustion of wheat DDGS should be used with caution. The high slagging and bed agglomeration tendency of wheat DDGS, and the high emissions of fine particles rich in K, P and Cl from combustion at high temperature, mean that it is best used mixed with other fuels, preferably with high Ca and Mg contents, and in equipment where fuel particle temperatures during combustion are moderate, i.e. fluidised beds and possibly grate combustors rather than powder combustors

Impact of functional group types in ion exchange resins on rare earth element recovery from treated acid mine waters

Ion-exchange (IX) resins incorporating single functional groups (sulfonic or amino-phosphonic) and two functional groups (sulfonic and phosphonic) were evaluated for selective recovery of Rare Earth Elements (REEs) from acidic mine waters (AMW). The composition of AMW solution, complexing properties of the functional group, and acidity were investigated as key parameters for concentration and separation of REEs from transition elements (TEs). Fe has to be removed from AMW to enable REE recovery and here the AMW was treated with NaOH solutions to reach pH 3.9 where Fe(III) was selectively removed (=99%) by precipitation of schwertmannite. Single functional IX resin containing a sulfonic group displayed a higher REE recovery efficiency and separation ratio than observed for the bi-functional resin (sulfonic/phosphonic). Concentration factors for REEs between 30 and 40 were achieved using regeneration cycles with H2SO4. The performance of the aminophosphonic resin showed lower separation factors for REEs from TEs than the two resins containing sulfonic groups. IX resins performance was improved by tuning the acidity to match the functional group reactivity, where pH adjustment to the range of 0.5–2.0 provided the highest REE/TE separation factor for the single sulfonic resin followed by the bifunctional resin. The integration of an elution cycle using Na2-EDTA/NH4Cl mixtures strongly increases the concentration factors of REE and Light REE (LREE) concentration factors of up to 260 were achieved for the single functional sulfonic resin.Peer ReviewedPostprint (published version

Structure analysis with relevance for complex materials – an outlook to X-ray absorption spectroscopy on phosphorus

Swedish Research CouncilFORMAS5556

Ash chemistry and fuel design focusing on combustion of phosphorus-rich biomass

Biomass is increasingly used as a feedstock in global energy production. This may present operational challenges in energy conversion processes which are related to the inorganic content of these biomasses. As a larger variety of biomass is used the need for a basic understanding of ash transformation reactions becomes increasingly important. This is not only to reduce operational problems but also to facilitate the use of ash as a nutrient source for new biomass production. Ash transformation reactions were examined in the present work using the Lewis acid-base concept. The model presented in Paper I was further extended and discussed, including the definition of tertiary ash transformation reactions as reaction steps where negatively charged molecular ions, Lewis bases, other than hydroxides are present in the reactants. The effect of such reactions for bonding of various metal ions, Lewis acids, were discussed. It was found that the formation of various phosphates through secondary and tertiary ash transformation reactions is important for the behaviour of biomass ash in combustion. The suggested model was supported by findings in Papers II-VIII. The experimental findings in Papers II-VIII were discussed in terms of ash transformation reactions. The fuel design choices made to investigate the effect of phosphorus in particular on ash transformation reactions were high-lighted. Addition of phosphoric acid to woody-type and agricultural biomasses showed that phosphate formation has a large influence on the speciation of Si, S, and Cl. Co-combustion of a problematic agricultural residue with other biomasses showed that the relation between phosphorus, alkali and alkaline earth metal content is important. Co-combustion of biosolids with wheat straw was shown to greatly improve the combustion properties of wheat straw. It was suggested that fuel analyses should be presented using molar concentration (mole/kg) in diagrams based on ash transformation reactions and elements forming Lewis acids or bases. This may facilitate the assessment of the combustion behaviour of a fuel. Some comments were made on fuel design and additives, specifically pointing out that phosphorus content should always be carefully considered in relation to alkali and alkaline earth metals in fuels and fuel blends

Återvinning av fosfor genom förbränning av rötslam

Godkänd; 2012; 20121223 (ohmmar

Thermodynamic modelling assisted three-stage solid state synthesis of high purity β-Ca3(PO4)2

A three-stage solid state synthesis assisted by thermodynamic modelling was developed to prepare highly pure (>99 %) beta tricalcium phosphate (β-TCP) powder. The optimal synthesis temperature was experimentally determined to be 1000 °C in good agreement with the theoretical calculations. The synthesis design described here has substantially improved the product quality and eliminated the presence of secondary phosphate phases compared to one- and two-stage methods investigated in this work. A comprehensive characterization of the material’s structural, vibrational, and morphological characteristics was conducted. Rietveld refinement of the X-ray diffraction data confirmed the high purity of the samples. The crystal structure of the prepared β-TCP was determined and the refined unit cell parameters agreed well with the reference values. From infrared and Raman spectral analyses, the characteristics of β-TCP were observed and discussed in details. Furthermore, the morphology and elemental composition of the products were examined and found to be homogenous and impurity free. The reproducibility of the material was scrutinized and showed no significant data variations. Using our three-stage synthesis method, it is possible to produce β-TCP powder of high purity with consistent repeatability

Morphological characterisation of ash particles from co-combustion of sewage sludge and wheat straw with X-ray microtomography

Combustion of phosphorus-rich residual streams can produce nutrient-rich ashes and these can be used either in further processing or as materials for direct nutrient recycling. The latter requires knowledge on morphological parameters of such ash particles that may impact plant growth, nutrient availability, and soil physical properties. The present work aims to determine the porosity, pore size, and specific surface area of ash particles, and discuss these properties in light of literature concerning interaction with soil water and plant roots. Bottom ash particles from combustion of sewage sludge and wheat straw and their co-combustion were analysed with X-ray microtomography. Image analysis provided information on morphology, specific surface area, porosity, and pore structure on a micrometre scale resolution. Co-combusting sewage sludge with wheat straw resulted in differences in ash particles' porosity and pore structure compared to combustion of pure fuels. Pure wheat straw ash displayed 62 vol% porosity while there was no apparent difference between 10 wt% or 30 wt% mixtures of sewage sludge, with a porosity of 29–31 vol%. Open pore volume comprise the largest part of the porosity (72–99 vol%) enabling interaction between surrounding pore water and nutrients. Overall, the ash particles display large open volume fractions and thin particle walls which may lead to rapid weathering and extensive interaction with soil water. The particles generally contained pore openings over 200 µm towards the surroundings, which provide opportunities for interaction with microbes and roots from a variety of plant species in addition to nutrient transport by soil water