Lime-cement textile reinforced mortar (TRM) with modified interphase

Background: Lack of interphase compatibility between the fabric and the matrix significantly impairs the load-bearing capacity of textile reinforced mortar (TRM). In this study, we consider the application of two inorganic surface coatings for enhancing the interphase bond properties. Methods: Either of two silica-based coatings, namely nano- and micro-silica, were applied to alkali-resistant glass (ARG) and to hybrid carbon–ARG woven fabric. Mechanical performance of TRM reinforced with the uncoated and the coated fabric was compared in uniaxial tensile tests. Results: Mechanical testing provides evidence of a remarkable enhancement in terms of ultimate strength and deformability for the coated specimens. This effect can be ascribed to the improved hydrophilicity of the fibers’ surface and to the activation of pozzolanic reaction at the interphase. In addition, penetration of nano- and microparticles in the bundle of the textile yarns reduces the occurrence of telescopic failure

Mechanical performance of epoxy coated AR-glass fabric Textile Reinforced Mortar: Influence of coating thickness and formulation

The mechanical performance of epoxy coated AR-glass fabric reinforced composite is investigated. A three-stage manufacturing process is considered, which involves fabric surface functionalization, liquid coating deposition and long-term setting and finally fabric embedment in the mortar matrix. Two epoxy coatings are considered, which only differ by the hardening agent. However, coating thickness is significantly diverse as a result of modified viscosity during liquid deposition. Performance is assessed in uni-axial tension as well as in three-point bending and it is expressed in terms of strength curves, data dispersion, crack pattern and failure mechanism. Remarkably, despite being very similar, the analyzed coatings produce a significantly different performance, especially when data dispersion is incorporated and design limits are considered. Indeed, although both coatings are able to consistently deliver fabric rupture at failure, only the thinnest is associated with small data scattering and an almost plastic post-peak behavior in bending. The associated design elongation limit reaches the maximum allowed value according to the ICC guidelines. In fact, it appears that coating thickness plays a crucial role in determining mechanical performance and fabric flexibility. The proposed manufacturing process proves extremely effective at enhancing matrix-to-fabric adhesion and thereby prevent telescopic failure

Characterization by length heterogeneity (LH)-PCR of a hydrogen-producing community obtained in dark fermentation using coastal lake sediment as an inoculum

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Hierarchical composite coating for enhancing the tensile behaviour of textile-reinforced mortar (TRM)

We describe a novel class of interface-functionalised textile-reinforced mortar (TRM) composite materials reinforced with basalt and alkali-resistant glass multifilament textiles embedded in a commercially available hybrid lime-cement mortar, usually applied for masonry retrofitting. Spotlight is set on improving the mechanical (tensile) performance of the system through a scalable and easy-to-apply surface treatment for the dry textiles. The treatment consists in soaking the textiles in highly-diluted epoxy resin, to which rice husk ash (RHA) is later added, acting as pozzolanic filler. The resulting functionalised textiles exhibit remarkable adhesion with the matrix owing to the presence of RHA having high specific surface area and rich amorphous content. Three different RHA powders are assessed and their performance is compared to that of plain silica fume. The role of RHA milling is also discussed. The RHA/epoxy coating significantly improves the ultimate tensile strength and energy dissipation capability of the TRMs. In particular, for basalt-textile reinforced composites, the mean tensile strength is three times as large as that of uncoated specimens, whereas the dissipated energy at failure is nearly four times as much. Furthermore, the surface treatment qualitatively changes the cracking pattern of the TRMs, for many diffused small cracks appear during tensile testing, and this provides evidence of effective stress distribution in the matrix as a result of superior interface adhesion

Hydrogen and Methane Production by Single- and Two-Stage Anaerobic Digestion of Second Cheese Whey: Economic Performances and GHG Emissions Evaluation

This study aimed at evaluating the economic performances of and carbon footprint associated with innovative systems for the energetic valorization of second cheese whey (SCW), a by-product of whey cheese manufacture, through anaerobic digestion processes. Three systems were modeled: a conventional single-stage anaerobic digester (FAD), located at about 50 km from the dairy factory; an on-site conventional single-stage anaerobic digester (CAD), located at the dairy industry; and an on-site two-stage anaerobic digester (TAD). The TAD technology enables the simultaneous production of hydrogen and methane on site. The biogases produced were combusted in combined heat and power plants (CHP), but only the onsite systems provided process heat to the dairy factory. In the specific conditions assumed, TAD configuration exhibited a higher energy output, which led to a GHG emission reduction of about 60% compared to FAD, mostly thanks to the additional hydrogen (H2) production and the improved engine performances. A detailed cost analysis confirmed the results of the environmental analysis, pointing to the TAD solution as the most economically viable, with a payback period of 9 years, while the CAD had a payback time of 12 years. The results here presented aim at providing the dairy industry with a robust economic analysis on the opportunity of building an innovative system for SCW valorization, as well as providing policymakers with environmental reliable data to support the promotion of this technology

Hydrogen and Methane Production by Single- and Two-Stage Anaerobic Digestion of Second Cheese Whey: Economic Performances and GHG Emissions Evaluation

This study aimed at evaluating the economic performances of and carbon footprint associated with innovative systems for the energetic valorization of second cheese whey (SCW), a by-product of whey cheese manufacture, through anaerobic digestion processes. Three systems were modeled: a conventional single-stage anaerobic digester (FAD), located at about 50 km from the dairy factory; an on-site conventional single-stage anaerobic digester (CAD), located at the dairy industry; and an on-site two-stage anaerobic digester (TAD). The TAD technology enables the simultaneous production of hydrogen and methane on site. The biogases produced were combusted in combined heat and power plants (CHP), but only the onsite systems provided process heat to the dairy factory. In the specific conditions assumed, TAD configuration exhibited a higher energy output, which led to a GHG emission reduction of about 60% compared to FAD, mostly thanks to the additional hydrogen (H2) production and the improved engine performances. A detailed cost analysis confirmed the results of the environmental analysis, pointing to the TAD solution as the most economically viable, with a payback period of 9 years, while the CAD had a payback time of 12 years. The results here presented aim at providing the dairy industry with a robust economic analysis on the opportunity of building an innovative system for SCW valorization, as well as providing policymakers with environmental reliable data to support the promotion of this technology

Bioaugmentation Strategies for Enhancing Methane Production from Shrimp Processing Waste through Anaerobic Digestion

Bioaugmentation strategies were tested to improve energetic valorization of shrimp processing waste (SPW) by anaerobic digestion (AD). A fermenting bacteria pool (F210) obtained from coastal lake sediments and two strains of anaerobic fungi (AF), Orpynomyces sp. and Neocallimastix sp., commonly found as components of microbial community of AD plants, were used with the aim of improving the fermentative and hydrolytic phases of AD, respectively. The experiment was carried out by testing single bioaugmentation at an SPW concentration of 6.5 gVS L−1 and combined bioaugmentation at three SPW concentrations (6.5, 9.7 and 13.0 gVS L−1, respectively), in batch mode and mesophilic conditions. Cumulative CH4 productions were higher in the combined bioaugmentation tests and increased in line with SPW concentration. The F210 played a key role in enhancing CH4 production while no effect was attributable to the addition of AFs. The CH4 content (%) in the biogas increased with substrate concentrations, with average values of 67, 70, and 73%, respectively. Microbial community abundance increased in line with the SPW concentration and the acetoclastic Methanosarcina predominated within the methanogen Archaea guild in the combined bioaugmentation test (in all cases > 65%)

Highly Dissipative Fiber-Reinforced Concrete for Structural Screeds

Synthetic fibers, especially polypropylene (PP) fibers, are emerging as a viable reinforcement for concrete, on account of their excellent durability, affordability, anti-spalling capability, low density, and magnetic transparency. Yet, the chemical nature of PP hinders the development of strong bonds at the fiber-to-matrix interface, with negative effects on the mechanical performance. To overcome this difficulty, in this research fibers are either chemically attacked (etched) or coated through sol-gel nanosilica deposition in order to promote their affinity to the hydration products in the binder. Three-point bending tests at different scales are carried out on unnotched specimens, including large-scale beams consisting of PP-reinforced concrete for structural screeds. Functionalization, especially in the form of silica coating, improves the binder-fiber interaction, which is responsible for a remarkable increment in the specific energy dissipated at failure, with respect to untreated fibers. Most importantly, both surface treatments induce a substantial hardening response as opposed to the softening behavior that is characteristic of low-dosage fiber-reinforced concrete. We conclude that surface functionalization, and especially nanosilica coating, offers significant advantages for better exploiting the reinforcing effect of PP fibers, and these carry over at different scales. In particular, results appear promising for screeds, which advocate optimal mechanical performance and durability while keeping the fiber content to a minimum

Thermophilic Anaerobic Digestion of Second Cheese Whey: Microbial Community Response to H2 Addition in a Partially Immobilized Anaerobic Hybrid Reactor

In this study, we investigated thermophilic (55 °C) anaerobic digestion (AD) performance and microbial community structure, before and after hydrogen addition, in a novel hybrid gas-stirred tank reactor (GSTR) implemented with a partial immobilization of the microbial community and fed with second cheese whey (SCW). The results showed that H2 addition led to a 25% increase in the methane production rate and to a decrease of 13% in the CH4 concentration as compared with the control. The recovery of methane content (56%) was reached by decreasing the H2 flow rate. The microbial community investigations were performed on effluent (EF) and on interstitial matrix (IM) inside the immobilized area. Before H2 addition, the Anaerobaculaceae (42%) and Lachnospiraceae (27%) families dominated among bacteria in the effluent, and the Thermodesulfobiaceae (32%) and Lachnospiraceae (30%) families dominated in the interstitial matrix. After H2 addition, microbial abundance showed an increase in the bacteria and archaea communities in the interstitial matrix. The Thermodesulfobiaceae family (29%)remained dominant in the interstitial matrix, suggesting its crucial role in the immobilized community and the SHA-31 family was enriched in both the effluent (36%) and the interstitial matrix (15%). The predominance of archaea Methanothermobacter thermoautrophicus indicated that CH4 was produced almost exclusively by the hydrogenotrophic pathway