Control charts for the on-line diagnostics of CMM performance

The quality of a production process is increasing its dependence on both the manufacturing technology, and the production control. In most applications controls are operated by relying on intelligent instrumentation to 'automatically' perform the programmed checks. However, the performance systems that verify the product's quality can deteriorate, as can the production process. This paper presents a method for the on-line verification of the performance of a coordinate measuring machine (CMM) using statistically based control charts. The method is automated and performed on-line during a normal measurement cycle. Some experimental results are then presented and discussed

On the Choice of Tool Material in Friction Stir Welding of Titanium Alloys

Friction Stir Welding (FSW) is a solid state welding process patented in 1991 by TWI; initially adopted to weld aluminum alloys, is now being successfully used also for magnesium alloys, copper and steels. The wide diffusion the process is having is due to the possibility to weld both materials traditionally considered difficult to be welded or "unweldable" by traditional fusion welding processes due to peculiar thermal and chemical material properties, and complex geometries as sandwich structures and straightening panels. Recently, research is focusing on titanium alloys thanks to the high interest that such materials are getting from the industry due to the extremely high strength-weight ratio together with good corrosion resistance properties. At the moment, the main limit to the industrial applicability of FSW to titanium alloys is the tool life, as ultra wear and deformation resistant materials must be used. In this paper a, experimental study of the tool life in FSW of titanium alloys sheets at the varying of the main process parameters is performed. Numerical simulation provided important information for the fixture design and analysis of results. Tungsten and Rhenium alloy W25Re tools are found to be the most reliable among the ones considered

Micro-Drilling of ZTA and ATZ Ceramic Composit: Effect of Cutting Parameters on Surface Roughness

Ceramics are a class of materials widely used during last fifteen years for orthopaedic applications. It is well known that they are characterized by low wear rate, and friction coefficient. However, these materials are very difficult to machine into complex shapes because of their brittleness and high hardness. The most effective method to increase the crack resistance is the formation of a composite structure. This class of materials, composed by two or more different ceramics, can present higher characteristic respect to the single component, like fracture toughness and flexural strength. This paper presents a study of the influence of cutting parameters (cutting speed, feed rate and step number) onto the hole surface roughness and deformation due to the drill operation. The ceramic composite materials AZT (alumina toughened zirconia) and ZTA (zirconia toughened alumina) were first characterized in terms of hardness and roughness. After the drilling test, the holes were analyzed using scanning electron microscope (SEM) and an advanced 3-dimensional non-contact optical profilomete

Finite Element Modeling of Microstructural Changes in Turning of AA7075-T651 Alloy and Validation

The surface characteristics of a machined product strongly influence its functional performance. During machining, the grain size of the surface is frequently modified, thus the properties of the machined surface are different to that of the original bulk material. These changes must be taken into account when modeling the surface integrity effects resulting from machining. In the present work, grain size changes induced during turning of AA 7075-T651 (160 HV) alloy are modeled using the Finite Element (FE) method and a user subroutine is implemented in the FE code to describe the microstructural change and to simulate the dynamic recrystallization, with the consequent formation of new grains. In particular, a procedure utilizing the Zener-Hollomon and Hall-Petch equations is implemented in the user subroutine to predict the evolution of the material grain size and the surface hardness when varying the cutting speeds (180 - 720 m/min) and tool nose radii (0.4 - 1.2 mm). All simulations were performed for dry cutting conditions using uncoated carbide tools. The effectiveness of the proposed FE model was demonstrated through its capability to predict grain size evolution and hardness modification from the bulk material to machined surface. The model is validated by comparing the predicted results with those experimentally observed

The Medusa Complex: The head separated from the body in the psychopathology of negative affects

This text deals with the issue and the image of Medusa as a polyvalent symbol. Its power has been  analyzed from different sides, such as myth, symbol of dreams, attractive image and cultural ritual, symbol of possession of a complex for the psyche in the cleft between the head and the body. The relevant aspects of this reflection find their foundation in the psychological clinic, in the psychopathology of affections and emotions, petrified expression of anger that has not been processed, in defense mechanisms of isolation of affect