Mechanical Property and Microstructure of Rolled 7075 Alloy under Hot Compression with Different Original Grains

The hot compression of rolled 7075 alloys with different heat treatments was performed. The temperature ranged from 200 to 400 °C, and the strain rate was 0.01 s−1. The stress level decreases with the increasing temperature during compression, and the strength of the alloy in the original condition is higher than that of solution-treated (ST) alloy at the same deformation condition. The alloys with different heat treatments exhibit different anisotropic behaviors at 200 °C; the anisotropy for the alloys in both conditions becomes weaker with increasing temperature. Then, the corresponding microstructure was studied. The alloy’s microstructure in its original condition consists of fiber grains; however, many equiaxed grains are found after solution treatment due to the recrystallization. The grains with different shapes lead to different anisotropic mechanical properties. For the alloys in both conditions, the density of the dislocation decreases with increasing temperature during compression, and a certain number of subgrains were found when deformed at 400 °C due to the higher driving force and a higher rate of atomic migration. Meanwhile, it is observed that the precipitates of the alloy become coarser during higher-temperature deformation. Dynamic softening is dominant in high-temperature deformation, decreasing stress during hot deformation

Deformation Behavior and Processing Maps of 7075 Aluminum Alloy under Large-Strain Thermal Compression

The investigation of thermal deformation behavior plays a significant role in guaranteeing the overall performance of alloy materials. In this manuscript, a series of isothermal compression tests at different temperatures (300, 350, 400, and 450 °C) and strain rates (0.001, 0.01, 0.1, and 1 s−1) were conducted to study the thermal deformation behavior of 7075 aluminum alloy. Subsequently, processing maps at a strain from 0.4 to 1.39 were established according to the stress–strain data obtained from various deformation parameters. The microstructural evolution of the target alloy was observed with an optical microscope and transmission electron microscope. The results reveal the unstable regions are located at (360–450 °C, 0.04–1 s−1) and (300–315 °C, 0.01–0.22 s−1). Precipitation particles, pinned dislocations, and highly dislocated areas can be observed in the microstructure of the alloy in the unstable regions. This is a potential crack and defect formation point. The identified optimum processing parameters are located at (375–450 °C, 0.001–0.03 s−1), with a maximum dissipation efficiency of 0.6

Deformation Behavior of an Extruded 7075 Aluminum Alloy at Elevated Temperatures

Hot compression tests were conducted to explore the deformation behavior of an extruded 7075 aluminum alloy bar at elevated temperatures. Specimens with 0°, 45°, and 90° angles along the extrusion direction were prepared. The compression temperatures were 300 and 400 °C, and the strain rates ranged from 0.001 to 0.1 s−1. The corresponding microstructures were characterized via OM and TEM, and the macroscopic texture was tested using XRD. The results indicated that the strength of the 7075 alloy decreases with higher compression temperatures and is in a proportional relationship with respect to the strain rate. During high-temperature compression, it is easier to stimulate atomic diffusion in the matrix, which can improve thermal activation abilities and facilitate dynamic recovery and dynamic recrystallization. In addition, the coarsening of precipitates also contributed to dynamic softening. When compressed at 300 °C, the stress levels of the 0° specimens ranked first, and those for the 45° specimens were the lowest. When compressed at 400 °C, the flow stresses of the specimens along three directions were comparable. The anisotropic mechanical behavior can be explained by the fiber grains and brass {011} texture component. However, higher temperature deformation leads to recrystallization, which can weaken the anisotropy of mechanical properties