Mathematical modelling and simulation of continuous, highly precise, metal/eco-friendly polymerization of Lactide using alternative energies for reaction extrusion

Polylactic acid (PLA) is one of the most promising bio-compostable and biodegradable thermoplastic made from renewable sources. PLA, is typically obtained by polymerising lactide monomer. The technique mainly used for ring opening polymerization (ROP) of Lactide is based on metallic/bimetallic catalyst (Sn, Zn, and Al) or other organic catalysts in suitable solvent. However, the PLA synthesized using such catalysts may contain trace elements of the catalyst, which may be toxic. In this work, reactive extrusion experiments using stannous octoate Sn(Oct)2 and tri-phenyl phosphine (PPh)3 were considered to perform ROP of lactide monomer using ultrasound as an alternative energy (AE) source for activating and/or boosting the polymerization. Mathematical model of ROP of lactide, was developed to estimate the impact of reaction kinetics and AE source on the polymerization process. Ludovic® software, a commercial code was used. It was adopted for the simulation of continuous reactive extrusion of PLA. Results from experiments and simulations were compared to validate the simulation methodology. Results indicate that the application of AE source in reaction process boost the PLA formation rate. Result obtained through Ludovic simulation and experiments were validated. It was shown that there is a case for reducing the residence time distribution (RTD) in Ludovic due to the ‘liquid’ monomer flow in the extruder. This change in the parameters resulted in validation of the simulation. However, it was concluded that the assumption would have to be established by doing further validations.The simulation model includes the details of kinetics of reactions involved with in the process and helps to upscale the reaction output. This work also estimates the usefulness and drawbacks of using different catalysts as well as effect of alternative energies and future aspects for PLA production

Modelling and validation of synthesis of poly lactic acid using an alternative energy source through a continuous reactive extrusion process

PLA is one of the most promising bio-compostable and bio-degradable thermoplastic polymers made from renewable sources. PLA is generally produced by ring opening polymerization (ROP) of lactide using the metallic/bimetallic catalyst (Sn, Zn, and Al) or other organic catalysts in a suitable solvent. In this work, reactive extrusion experiments using stannous octoate Sn(Oct)2 and tri-phenyl phosphine (PPh)3 were considered to perform ROP of lactide. Ultrasound energy source was used for activating and/or boosting the polymerization as an alternative energy (AE) source. Ludovic® software, designed for simulation of the extrusion process, had to be modified in order to simulate the reactive extrusion of lactide and for the application of an AE source in an extruder. A mathematical model for the ROP of lactide reaction was developed to estimate the kinetics of the polymerization process. The isothermal curves generated through this model were then used by Ludovic software to simulate the “reactive” extrusion process of ROP of lactide. Results from the experiments and simulations were compared to validate the simulation methodology. It was observed that the application of an AE source boosts the polymerization of lactide monomers. However, it was also observed that the predicted residence time was shorter than the experimental one. There is potentially a case for reducing the residence time distribution (RTD) in Ludovic® due to the ‘liquid’ monomer flow in the extruder. Although this change in parameters resulted in validation of the simulation, it was concluded that further research is needed to validate this assumption

Progress in environmental-friendly polymer nanocomposite material from PLA: synthesis, processing and applications

The disposal of large amounts of waste from daily use polymers is among one of the foremost concerns in the current era. Effective utilization of bio-renewable materials procured from natural sources has been proposed as a potential solution to this problem. Among such different polymers, Poly lactic acid (PLA) which is a bio-degradable polymer, resembles quite promotable features, which can be polymerized from sustainable sources as chips sugarcane, starch and corn. Ring-opening polymerization (ROP) of Lactide (LA) monomer considering catalysts such as Al, Sn or Zn is one of the efficient methods for the PLA synthesis. However, the PLA polymerized through this type of catalysts may contain trace elements of the catalyst. Due to their carcinogenic nature, the traces of such catalysts should be (ideally) removed from the synthesis process. The use of alternative energy (AE- UV, Microwave) sources could be a potential route. Alternative development of non-metal catalysts is best alternatives for the processing of PLA through ROP. PLA layer based composite materials are gaining huge interest due to their multiple application (food, medical etc.) as eco-friendly material. In this article, we review on the implementation of AE sources for PLA processing and to populate the current state-of-the-art associated with the PLA research, especially application in nanocomposite materials field

ACCURATE AND PRECISE E-FIELD MEASUREMENT FOR 2G AND 3G NETWORKS BASED ON IEEE STD. 1309-2013

This article elaborates the theoretical and measurement technique to evaluate precise and accurate electric (E)-field strength for frequency range 0.8-2.4 GHz (2G and 3G communication spectrum). The E-field using a probe is precisely measured inside an indigenously designed transverse electromagnetic (TEM) cell as per IEEE Std. 1309-2013. Key parameters for precise E- field measurement are explicated with their measurement results such as probe linearity, field distortion, and mismatch losses. E-field strength of probe has been reported 9.91 V/m with an expanded uncertainty (k approximate to 2) of +/- 0.58 V/m for +18 dBm fed power at 915 MHz frequency

Microwave energy assisted synthesis of poly lactic acid via continuous reactive extrusion: modelling of reaction kinetics

The most commonly used batch process to manufacture PLA is ring opening polymerization (ROP) of lactide monomer in a suitable solvent, in the presence of a metallic/bimetallic catalyst (Sn, Zn, and Al) or other organic catalysts. However, this process does not lend itself to safer/cleaner and high throughput (and high volume) manufacturing. Continuous reactive extrusion of lactide monomer using a suitable reaction input has the potential to increase the throughput, and this route has been explored in the literature. In this work, reactive extrusion experiments using stannous octoate Sn(Oct)2 and tri-phenyl phosphine (PPh)3, were considered to perform ROP of lactide monomer using the microwave as an alternative energy (AE) source for activating and/or boosting the polymerization. Implementation of a microwave generator in a section of the extruder is one of the novelties of this research. A simulation model of ROP of PLA was formulated to estimate the impact of reaction kinetics and AE source on the polymerization process. Ludovic® software was used for the simulation of continuous reactive extrusion of the process. Experimental and simulated results were compared for the validation of the methodology. This work also highlights the advantages and drawbacks of most conventional metal catalysts, the effect of alternative energies on reaction mechanism, and safe and efficient production of PLA

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Experience of establishing and coordinating a nationwide network for bidirectional intussusception surveillance in India: lessons for multisite research studies

Objectives To document and share the process of establishing the nationally representative multisite surveillance network for intussusception in India, coordination, data management and lessons learnt from the implementation.Design This study combined both retrospective and prospective surveillance approaches.Setting 19 tertiary care institutions were selected in India considering the geographic representation and public and private mixParticipants All children under-2 years of age with intussusceptionPrimary and secondary outcome measures The experience of site selection, regulatory approvals, data collection, quality assurance and network coordination were documented.Results The site selection process involved systematic and objective four steps including shortlisting of potential institutions, information seeking and telephonic interaction, site visits and site selection using objective criteria. Out of over 400 hospitals screened across India, 40 potential institutions were shortlisted and information was sought by questionnaire and interaction with investigators. Out of these, 25 institutes were visited and 19 sites were finally selected to participate in the study. The multistep selection process allowed filtering and identification of sites with adequate capacity and motivated investigators. The retrospective surveillance documented 1588 cases (range: 14–652 cases/site) and prospective surveillance recruited 621 cases (range: 5–191 cases/site). The multilayer quality assurance measures monitored and ensured protocol adherence, complete record retrieval and data completeness. The key challenges experienced included time taken for obtaining regulatory and ethical approvals, which delayed completion of the study. Ten sites continued with another multisite vaccine safety surveillance study.Conclusion The experience and results of this systematic and objective site selection method in India are promising. The systematic multistep site selection and data quality assurance methods presented here are feasible and practical. The lessons from the establishment and coordination of this surveillance network can be useful in planning, selecting the sites and conducting multisite and surveillance studies in India and developing countries