A Novel Role of Three Dimensional Graphene Foam to Prevent Heater Failure during Boiling

We report a novel boiling heat transfer (NBHT) in reduced graphene oxide (RGO) suspended in water (RGO colloid) near critical heat flux (CHF), which is traditionally the dangerous limitation of nucleate boiling heat transfer because of heater failure. When the heat flux reaches the maximum value (CHF) in RGO colloid pool boiling, the wall temperature increases gradually and slowly with an almost constant heat flux, contrary to the rapid wall temperature increase found during water pool boiling. The gained time by NBHT would provide the safer margin of the heat transfer and the amazing impact on the thermal system as the first report of graphene application. In addition, the CHF and boiling heat transfer performance also increase. This novel boiling phenomenon can effectively prevent heater failure because of the role played by the self-assembled three-dimensional foam-like graphene network (SFG).open2

Scalable Surface Microstructuring by a Fiber Laser for Controlled Nucleate Boiling Performance of High- and Low-Surface-Tension Fluids

Nucleate boiling enables effective cooling and heat transfer at low temperature differences between a heated surface and the surrounding fluid. It is utilized in many applications, ranging from large power plants to small microelectronics. To enhance the boiling process by minimization of the surface temperature and increase the maximum attainable heat flux, several approaches for surface modifications were recently developed. However, each of them has at least one important drawback, including challenging and expensive production, mechanical and/or thermal instability or problematic scale-up. Herein, a straightforward, robust and flexible method using a nanosecond fiber laser for production of surfaces with multi-scale micro-cavities (with diameters ranging from 0.2 to 10 µm) is developed. Examination of these surfaces in two very contrasting fluids - water, which is polar, has high surface tension and high latent heat of vaporizationand non-polar, dielectric tetradecafluorohexane (FC-72) with low surface tension and much lower latent heat - confirms that such surfaces enable enhanced heat transfer and controlled boiling in combination with diverse fluids. This demonstration suggests that the developed method has the potential to overcome the current limitations for further miniaturization of microelectronic devices and to increase performance and safety in high heat flux systems

Nano-inspired fluidic interactivity for boiling heat transfer: impact and criteria

The enhancement of boiling heat transfer, the most powerful energy-transferring technology, will lead to milestones in the development of high-efficiency, next-generation energy systems. Perceiving nano-inspired interface functionalities from their rough morphologies, we demonstrate interface-induced liquid refreshing is essential to improve heat transfer by intrinsically avoiding Leidenfrost phenomenon. High liquid accessibility of hemi-wicking and catalytic nucleation, triggered by the morphological and hydrodynamic peculiarities of nano-inspired interfaces, contribute to the critical heat flux (CHF) and the heat transfer coefficient (HTC). Our experiments show CHF is a function of universal hydrodynamic characteristics involving interfacial liquid accessibility and HTC is improved with a higher probability of smaller nuclei with less superheat. Considering the interface-induced and bulk liquid accessibility at boiling, we discuss functionalizing the interactivity between an interface and a counteracting fluid seeking to create a novel interface, a so-called smart interface, for a breakthrough in boiling and its pragmatic application in energy systems