Mechanical Design of Self-Reconfiguring 4D-Printed OrigamiSats: A New Concept for Solar Sailing

In this article, a self-reconfiguring OrigamiSat concept is presented. The reconfiguration of the proposed OrigamiSat is triggered by combining the effect of 4D material (i.e. origami’s edges) and changes in the local surface optical properties (i.e., origami’s facets) to harness the solar radiation pressure acceleration. The proposed OrigamiSat uses the principle of solar sailing to enhance the effect of the Sun radiation to generate momentum on the Aluminised Kapton (Al-Kapton) origami surface by transitioning from mirror-like to diffusely reflecting optical properties of each individual facet. Numerical simulations have demonstrated that local changes in the optical properties can trigger reconfiguration. A minimum of 1-m edge size facet is required for a thick-origami to generate enough forces from the Sun radiation. The thick-origami pattern is 3D-printed directly on a thin Al-Kapton film (the solar sail substrate which is highly reflective). An elastic filament (thermoplastic polyurethane TPU) showed best performance when printing directly on the Al-Kapton and the Acrylonitrile Butadiene Styrene with carbon fiber reinforcement (ABS/cc) is added to augment the origami mechanical properties. The 4D material (shape memory polymer) is integrated only at specific edges to achieve self-deployment by applying heat. Two different folding mechanisms were studied: 1) the cartilage-like, where the hinge is made combining the TPU and the 4D material which make the mounts or valleys fully stretchable, and 2) the mechanical hinge, where simple hinges are made solely of ABS/cc. Numerical simulations have demonstrated that the cartilage-like hinge is the most suitable design for light-weight reconfigurable OrigamiSat when using the solar radiation pressure acceleration. We have used build-in electric board to heat up the 4D material and trigger the folding. We envisage embedding the heat wire within the 4D hinge in the future.</jats:p

Integrated attitude and shape control for OrigamiSats with variable surface reflectivity

OrigamiSats, a new concept in solar sailing, are origami spacecraft with reflective panels that, when flat, operate as a conventional solar sail. Shape reconfiguration, i.e. “folding” of the origami design, allows the OrigamiSat to change operational modes, performing different functions as per mission requirements. For example, a flat OrigamiSat could be reconfigured into the shape of a parabolic reflector, before returning to the flat configuration when required to operate again as a solar sail, providing propellant-free propulsion. The attitude dynamics and shape reconfiguration of OrigamiSats are known to be highly coupled, thus presenting a challenge from a control perspective. This paper investigates the problem of integrating attitude and shape control of a Miura-fold pattern OrigamiSat through the use of variable reflectivity, allowing differences in solar radiation pressure to be used to enact shape reconfiguration and attitude manoeuvres. A closed-loop feedback controller is presented which combines and balances the attitude and shape control requirements, and gain-scheduling is implemented to address some specific features of the system dynamics. Numerical simulations of the multibody dynamics of the system are used to test the proposed controller and simulations of some example manoeuvres are performed which demonstrate the system’s performance

Production of Deployable Helical Antennas

Goal To develop new manufacturing processes and capabilities for batch production of deployable helical antennas for small satellite constellations