Cavitação hidrodinâmica como uma nova abordagem para o prétratamento do bagaço de cana-de-açúcar visando à produção de etanol de segunda geração

Renewable energy sources have been proposed as a viable option to mitigate the consumption and the dependence of fossil fuels. Among the available alternatives, lignocellulosic biomass has shown great potential for bioenergy generation, and biofuels as ethanol can be obtained by fermentation from sugars present in cellulosic and hemicellulosic fractions of biomass. However, for the efficient release of fermentable sugars during the enzymatic hydrolysis step, a pretreatment process is required to modify the material in its structure and composition. In this context, hydrodynamic cavitation (HC) was proposed in this work as a new and promising alternative for pretreatment of sugarcane bagasse. Firstly, the variables NaOH concentration, solid/liquid (S/L) ratio and HC process time were optimized in HC assisted pretreatment. In optimized conditions (0.48 mol/L of NaOH, 4.27% of S/L ratio and 44.48 min), high lignin removal (60.4%) and enzymatic digestibility of cellulose fraction (97.2%) were obtained. Based in those results, new variables (inlet pressure, temperature, alkali concentration) were included for evaluation in a second stage of the study aiming to reduce the HC pretreatment time. In this case, temperature and álcali concentration showed more significance on lignin removal and hydrolysis yield of carbohydrate fraction in pretreated biomass. No significant difference in pretreatment efficiency was observed in 20 and 30 min of process time in the best conditions (70 °C, 3 bar of inlet pressure and 0.3 mol/L of NaOH). The dimensionless cavitation number influence also was evaluated in two levels (0.017 and 0.048), resulting higher efficiency using low cavitation number which was obtained using orifice plate with 16 holes (1 mm of diameter). Using the last optimized conditions and lower temperature (60 °C instead 70 °C) in order to avoid the foam formation when black liquor is reused, other alkalis (Ca(OH)2, Na2CO3, KOH) were evaluated in combination with HC and compared to the use of NaOH. High enzymatic conversions of carbohydrate fraction were observed in biomass pretreated using KOH-HC and NaOH-HC; additionally, NaOH black liquor was reused in 10 sequential batches. The pretreated biomass using fresh and reused black liquor were mixed and used for simultaneous saccharification and fermentation process (SSF) in interconnected column reactors, resulting in 62.33% of hydrolysis of total carbohydrate fractions and 17.26 g/L of ethanol production (0.48 g of ethanol/g of glucose and xylose consumed). Finally, the addition of oxidant agent (H2O2) in the alkali HC-process was optimized. In selected conditions (0.29 mol/L of NaOH, 0.78 % v/v of H2O2 and 9.8 min), 95,43% and 81.34% of enzymatic hydrolysis yield of cellulose and hemicellulose fraction were achieved respectively, using 5% of solid loading (S/L) in the hydrolysis process. When packed bed flow-through column reactor using 20% of S/L was used, 74.7% cellulose hydrolysis yield was reached. Sugars present in hydrolysate were also fermented into ethanol in bubble column reactor resulting in a yield value of 0.49 g/g and 0.68 g/L.h of productivity. By analyzing the results as a whole, HC was shown as a promising technology to accelerate the pretreatment time under mild conditions, showing advantages as simplicity of system and possibility to application in industrial scale.O uso de fontes de energia renováveis tem sido proposto como uma alternativa viável para reduzir o consumo e a dependência de combustíveis fósseis. Entre as alternativas disponíveis, a biomassa lignocelulósica apresenta grande potencial para geração de bioenergia, sendo que biocombustíveis como o etanol podem ser obtidos por fermentação a partir de açúcares presentes em suas frações celulósicas e hemicelulósicas. No entanto, para a liberação eficiente de açúcares fermentáveis na etapa de hidrólise enzimática, é necessário um processo prévio de pré-tratamento para modificar a estrutura e composição do material. Neste contexto, no presente trabalho a cavitação hidrodinâmica (CH) foi proposta como uma nova e promissora alternativa para o pré-tratamento do bagaço de cana-de-açúcar. Em uma primeira etapa, as variáveis concentração de NaOH, relação sólido/líquido (S/L) e tempo de processo foram otimizadas no pré-tratamento assistido por CH. Em condições otimizadas (0,48 mol/L de NaOH, 4,27% de relação S/L e 44,48 min), elevados valores de remoção de lignina (60,4%) e digestibilidade enzimática da fração de celulose (97,2%) foram obtidos. Com base nesses resultados, novas variáveis (pressão à montante, temperatura e concentração de álcali) foram incluídas para avaliação em uma segunda etapa do estudo com o objetivo de reduzir o tempo de pré-tratamento com CH. Neste caso, a temperatura e a concentração de álcalis foram as mais importantes na remoção de lignina e influenciaram na hidrólise das frações carboidrato da biomassa pré-tratada. Não houve diferença significativa na eficiência do pré-tratamento em 20 e 30 minutos de tempo de processo nas melhores condições (70 ° C, 3 bar de pressão a montante e 0,3 mol/L de NaOH). A influência do adimensional -número de cavitação? também foi avaliada em dois níveis (0,017 e 0,048), resultando em maior eficiência usando o número de cavitação mais baixo, que foi obtido usando placa de orifício com 16 furos (1 mm de diâmetro). Usando estas condições otimizadas e menor temperatura (60 ° C ao invés de 70 ° C) para evitar a formação de espuma quando o licor negro é reutilizado, outros álcalis (Ca (OH)2, Na2CO3, KOH) foram avaliados em combinação com CH e comparados com o uso de NaOH. Conversões enzimáticas elevadas das frações carboidrato foram observadas em material pré-tratado utilizando KOH-CH e NaOH-CH; além disso, o licor negro de NaOH foi reutilizado em 10 bateladas sequenciais. As biomassas pré-tratadas com licor negro reutilizado e fresco foram misturadas e utilizadas em processo de sacarificação e fermentação simultâneas (SSF) em reatores de coluna interligados, resultando em 62,33% de hidrólise das frações carboidrato e 17,26 g/L de produção de etanol (0,48 g de etanol/g de glicose e xilose consumidos). Finalmente, a adição de agente oxidante (H2O2) no processo alcalino-CH foi otimizado. Nas condições selecionadas (0,29 mol/L de NaOH, 0,78% v/v de H2O2 e 9,8 min), 95,43% e 81,34% de rendimento de hidrólise enzimática das frações de celulose e hemicelulose, respectivamente, foram obtidos utilizando 5% de carregamento de sólidos (S/L) no processo de hidrólise. Quando foi utilizado reator de coluna de leito fixo com 20% de S/L, atingiu-se 74,7% de rendimento de hidrólise de celulose. Os açúcares presentes no hidrolisado também foram fermentados em etanol em um reator de coluna de bolhas, resultando em um valor de rendimento de 0,49 g/g e 0,68 g/L.h de produtividade. Analisando-se os resultados de uma forma global, demonstrou-se que a CH é uma tecnologia promissora para acelerar o tempo de pré-tratamento em condições amenas, mostrando vantagens como simplicidade do sistema e possibilidade de aplicação em escala industrial

Cavitação hidrodinâmica como uma nova abordagem para o prétratamento do bagaço de cana-de-açúcar visando à produção de etanol de segunda geração

Renewable energy sources have been proposed as a viable option to mitigate the consumption and the dependence of fossil fuels. Among the available alternatives, lignocellulosic biomass has shown great potential for bioenergy generation, and biofuels as ethanol can be obtained by fermentation from sugars present in cellulosic and hemicellulosic fractions of biomass. However, for the efficient release of fermentable sugars during the enzymatic hydrolysis step, a pretreatment process is required to modify the material in its structure and composition. In this context, hydrodynamic cavitation (HC) was proposed in this work as a new and promising alternative for pretreatment of sugarcane bagasse. Firstly, the variables NaOH concentration, solid/liquid (S/L) ratio and HC process time were optimized in HC assisted pretreatment. In optimized conditions (0.48 mol/L of NaOH, 4.27% of S/L ratio and 44.48 min), high lignin removal (60.4%) and enzymatic digestibility of cellulose fraction (97.2%) were obtained. Based in those results, new variables (inlet pressure, temperature, alkali concentration) were included for evaluation in a second stage of the study aiming to reduce the HC pretreatment time. In this case, temperature and álcali concentration showed more significance on lignin removal and hydrolysis yield of carbohydrate fraction in pretreated biomass. No significant difference in pretreatment efficiency was observed in 20 and 30 min of process time in the best conditions (70 °C, 3 bar of inlet pressure and 0.3 mol/L of NaOH). The dimensionless cavitation number influence also was evaluated in two levels (0.017 and 0.048), resulting higher efficiency using low cavitation number which was obtained using orifice plate with 16 holes (1 mm of diameter). Using the last optimized conditions and lower temperature (60 °C instead 70 °C) in order to avoid the foam formation when black liquor is reused, other alkalis (Ca(OH)2, Na2CO3, KOH) were evaluated in combination with HC and compared to the use of NaOH. High enzymatic conversions of carbohydrate fraction were observed in biomass pretreated using KOH-HC and NaOH-HC; additionally, NaOH black liquor was reused in 10 sequential batches. The pretreated biomass using fresh and reused black liquor were mixed and used for simultaneous saccharification and fermentation process (SSF) in interconnected column reactors, resulting in 62.33% of hydrolysis of total carbohydrate fractions and 17.26 g/L of ethanol production (0.48 g of ethanol/g of glucose and xylose consumed). Finally, the addition of oxidant agent (H2O2) in the alkali HC-process was optimized. In selected conditions (0.29 mol/L of NaOH, 0.78 % v/v of H2O2 and 9.8 min), 95,43% and 81.34% of enzymatic hydrolysis yield of cellulose and hemicellulose fraction were achieved respectively, using 5% of solid loading (S/L) in the hydrolysis process. When packed bed flow-through column reactor using 20% of S/L was used, 74.7% cellulose hydrolysis yield was reached. Sugars present in hydrolysate were also fermented into ethanol in bubble column reactor resulting in a yield value of 0.49 g/g and 0.68 g/L.h of productivity. By analyzing the results as a whole, HC was shown as a promising technology to accelerate the pretreatment time under mild conditions, showing advantages as simplicity of system and possibility to application in industrial scale.O uso de fontes de energia renováveis tem sido proposto como uma alternativa viável para reduzir o consumo e a dependência de combustíveis fósseis. Entre as alternativas disponíveis, a biomassa lignocelulósica apresenta grande potencial para geração de bioenergia, sendo que biocombustíveis como o etanol podem ser obtidos por fermentação a partir de açúcares presentes em suas frações celulósicas e hemicelulósicas. No entanto, para a liberação eficiente de açúcares fermentáveis na etapa de hidrólise enzimática, é necessário um processo prévio de pré-tratamento para modificar a estrutura e composição do material. Neste contexto, no presente trabalho a cavitação hidrodinâmica (CH) foi proposta como uma nova e promissora alternativa para o pré-tratamento do bagaço de cana-de-açúcar. Em uma primeira etapa, as variáveis concentração de NaOH, relação sólido/líquido (S/L) e tempo de processo foram otimizadas no pré-tratamento assistido por CH. Em condições otimizadas (0,48 mol/L de NaOH, 4,27% de relação S/L e 44,48 min), elevados valores de remoção de lignina (60,4%) e digestibilidade enzimática da fração de celulose (97,2%) foram obtidos. Com base nesses resultados, novas variáveis (pressão à montante, temperatura e concentração de álcali) foram incluídas para avaliação em uma segunda etapa do estudo com o objetivo de reduzir o tempo de pré-tratamento com CH. Neste caso, a temperatura e a concentração de álcalis foram as mais importantes na remoção de lignina e influenciaram na hidrólise das frações carboidrato da biomassa pré-tratada. Não houve diferença significativa na eficiência do pré-tratamento em 20 e 30 minutos de tempo de processo nas melhores condições (70 ° C, 3 bar de pressão a montante e 0,3 mol/L de NaOH). A influência do adimensional -número de cavitação? também foi avaliada em dois níveis (0,017 e 0,048), resultando em maior eficiência usando o número de cavitação mais baixo, que foi obtido usando placa de orifício com 16 furos (1 mm de diâmetro). Usando estas condições otimizadas e menor temperatura (60 ° C ao invés de 70 ° C) para evitar a formação de espuma quando o licor negro é reutilizado, outros álcalis (Ca (OH)2, Na2CO3, KOH) foram avaliados em combinação com CH e comparados com o uso de NaOH. Conversões enzimáticas elevadas das frações carboidrato foram observadas em material pré-tratado utilizando KOH-CH e NaOH-CH; além disso, o licor negro de NaOH foi reutilizado em 10 bateladas sequenciais. As biomassas pré-tratadas com licor negro reutilizado e fresco foram misturadas e utilizadas em processo de sacarificação e fermentação simultâneas (SSF) em reatores de coluna interligados, resultando em 62,33% de hidrólise das frações carboidrato e 17,26 g/L de produção de etanol (0,48 g de etanol/g de glicose e xilose consumidos). Finalmente, a adição de agente oxidante (H2O2) no processo alcalino-CH foi otimizado. Nas condições selecionadas (0,29 mol/L de NaOH, 0,78% v/v de H2O2 e 9,8 min), 95,43% e 81,34% de rendimento de hidrólise enzimática das frações de celulose e hemicelulose, respectivamente, foram obtidos utilizando 5% de carregamento de sólidos (S/L) no processo de hidrólise. Quando foi utilizado reator de coluna de leito fixo com 20% de S/L, atingiu-se 74,7% de rendimento de hidrólise de celulose. Os açúcares presentes no hidrolisado também foram fermentados em etanol em um reator de coluna de bolhas, resultando em um valor de rendimento de 0,49 g/g e 0,68 g/L.h de produtividade. Analisando-se os resultados de uma forma global, demonstrou-se que a CH é uma tecnologia promissora para acelerar o tempo de pré-tratamento em condições amenas, mostrando vantagens como simplicidade do sistema e possibilidade de aplicação em escala industrial

Efficient Dye Removal from Real Textile Wastewater Using Orange Seed Powder as Suitable Bio-Adsorbent and Membrane Technology

Textile wastewater is widely produced and its discharge without treatment contributes to environmental pollution. The adsorption process is a suitable and eco-friendly process due to its low initial cost, no formation of degradation products, operation simplicity, insensitivity to toxic compounds, and the possibility of removal from greatly diluted solutions. Orange seed (OS) powder, from which lipids were removed by hexane extraction, was evaluated as a bio-adsorbent to remove dyes from real textile wastewater. In the screening step, pH was a more significant variable (p-value < 0.05) than bio-adsorbent dosage, temperature, stirring speed, and process time. Moreover, under optimized conditions (pH = 2.6, 0.58 g/L from OS powder and 26 °C), more than 95% of the dye was removed from real textile wastewater. Additionally, the dye removal percentage was reduced by only 4% when the volume of textile wastewater was increased from 0.05 L to 10 L. Then, 96% turbidity was removed using a 3 µm tubular ceramic membrane at a pH of 11. Furthermore, the permeate flux through the membrane was kept constant for longer than was observed at low pH (<11). Therefore, the proposed process is an interesting option, due to the fact that orange seeds are currently not valorized and, combined with the membrane process, this could prove a suitable option for the treatment of real textile wastewater

A new approach for bioethanol production from sugarcane bagasse using hydrodynamic cavitation assisted-pretreatment and column reactors

Hydrodynamic cavitation (HC) was adopted to assist alkaline-hydrogen peroxide pretreatment of sugarcane bagasse (SCB). In the following condition: 0.29 M of NaOH, 0.78% (v/v) of H2O2, 9.95 min of process time and 3 bar of inlet pressure, 95.4% of digestibility of cellulosic fraction was achieved. To take the best use of the pretreated biomass, the overall process was intensified by way of employing a packed bed flow-through column reactor and thus enabling to handle a high solid loading of 20%, thereby leading to cellulose and hemicellulose conversions to 74.7% and 75%, respectively. In the fermentation step, a bubble column reactor was introduced to maximize ethanol production from the pretreated SCB by Scheffersomyces stipitis NRRL-Y7124, resulting in 31.50 g/L of ethanol, 0.49 g/g of ethanol yield and 0.68 g/L.h of productivity. All this showed that our HC-assisted NaOH-H2O2 pretreatment strategy along with the process intensification approach might offer an option for SCB-based biorefineries

Continuous Cultivation of Microalgae in Cattle Slaughterhouse Wastewater Treated with Hydrodynamic Cavitation

Cattle slaughtering produce large amounts of wastewater containing high concentrations of organic matter and nutrients and requires significant treatment before disposal or reutilization. However, the nutrients contained can be valued as a medium for microalgal biomass generation. In this work, hydrodynamic cavitation (HC) followed by membrane filtration or biological (microalgae cultivation) treatment in continuous mode were performed. From cattle slaughterhouse wastewater (CSW), by the effect of HC treatment with air injection in batch mode, more than 20% of the chemical oxygen demand (COD) was removed. In a continuous HC process, the COD content in output was 324 mg O2/L, which is 68% lower than the supplied CSW. After that, 76% of residual COD was removed by filtration through a tubular alumina membrane (600 nm). Finally, 85% of residual COD after HC treatment in 24 h in a batch mode was removed by microalgae. On the other hand, the COD concentration in the output was around 59 mg O2/L in continuous mode, which represents 85–93% COD removal. The process involving HC and microalgae growing looks promising since in addition to water treatment, the microalgae produced could be valued in a biorefinery concept

Continuous Cultivation of Microalgae in Cattle Slaughterhouse Wastewater Treated with Hydrodynamic Cavitation

Cattle slaughtering produce large amounts of wastewater containing high concentrations of organic matter and nutrients and requires significant treatment before disposal or reutilization. However, the nutrients contained can be valued as a medium for microalgal biomass generation. In this work, hydrodynamic cavitation (HC) followed by membrane filtration or biological (microalgae cultivation) treatment in continuous mode were performed. From cattle slaughterhouse wastewater (CSW), by the effect of HC treatment with air injection in batch mode, more than 20% of the chemical oxygen demand (COD) was removed. In a continuous HC process, the COD content in output was 324 mg O2/L, which is 68% lower than the supplied CSW. After that, 76% of residual COD was removed by filtration through a tubular alumina membrane (600 nm). Finally, 85% of residual COD after HC treatment in 24 h in a batch mode was removed by microalgae. On the other hand, the COD concentration in the output was around 59 mg O2/L in continuous mode, which represents 85–93% COD removal. The process involving HC and microalgae growing looks promising since in addition to water treatment, the microalgae produced could be valued in a biorefinery concept

Promising physicochemical technologies for poultry slaughterhouse wastewater treatment: A critical review

Poultry slaughterhouse wastewater (PSWW) is a serious concern mainly due to the huge generation and associated characteristics of high organic matter and nutrients (N, P) that this contains. Therefore, an understanding development and adaption of an apposite wastewater treatment option focused specifically on PSWW is an absolute need. Recently, innovative physicochemical-based technologies, such as; acid precipitation, electrochemical advanced oxidation, cavitation-based processes and even nanotechnology assisted processes have been reported as prominent alternatives for wastewater treatment. In this article, we performed a systematic literature review and a comprehensive discussion about these technologies, aiming to show them as alternatives for PSWW treatment. Among all discussed technologies, hydrodynamic cavitation (HC) was observed as an interesting possibility that can be implemented in combination with other processes for efficient pollutant degradation. It could be, e.g., associated with nanoparticles, nanocomposites and nanobubbles, which are also an interesting alternative to be associated with membranes, generating turbulence, and mitigating problems as fouling. Finally, the wide knowledge about such treatment technologies can offer a more cost-effective PSWW management, thus, allowing an adequate implementation from technical and economical viewpoints

Effect of hydrodynamic cavitation processing on orange juice physicochemical and nutritional properties

Effect of hydrodynamic cavitation (HC) processing on pH, °brix, separation index, viscosity and color properties, retention of nutritional bioactive compounds (Vitamin-C, total phenolics, and antioxidant), and inactivation of enzyme pectin methyl esterase (PME) in freshly expressed juice from Brazilian oranges was investigated. HC at 4 bar pressures with a treatment time of 0, 10, 20, 30, 40, 50, 60, and 90 min at low temperatures (42 °C) were studied. There was no significant change in the values of pH, and TSS was noted in HC-treated juices. Further decreased flow behavior index while increased values of flow consistency index were recorded for the juice treated with HC showing a significant physical modification of the juice. Degradation and loss in vitamin C and total phenolics were observed when juices were HC-treated for a longer time. Therefore, it was concluded that HC could be used as a non-thermal method for improving the stability and physicochemical properties of Brazilian orange juice