3D-printed devices for continuous-flow organic chemistry

We present a study in which the versatility of 3D-printing is combined with the processing advantages of flow chemistry for the synthesis of organic compounds. Robust and inexpensive 3D-printed reactionware devices are easily connected using standard fittings resulting in complex, custom-made flow systems, including multiple reactors in a series with in-line, real-time analysis using an ATR-IR flow cell. As a proof of concept, we utilized two types of organic reactions, imine syntheses and imine reductions, to show how different reactor configurations and substrates give different products

Continuous parallel ESI-MS analysis of reactions carried out in a bespoke 3D printed device

Herein, we present an approach for the rapid, straightforward and economical preparation of a tailored reactor device using three-dimensional (3D) printing, which can be directly linked to a high-resolution electrospray ionisation mass spectrometer (ESI-MS) for real-time, in-line observations. To highlight the potential of the setup, supramolecular coordination chemistry was carried out in the device, with the product of the reactions being recorded continuously and in parallel by ESI-MS. Utilising in-house-programmed computer control, the reactant flow rates and order were carefully controlled and varied, with the changes in the pump inlets being mirrored by the recorded ESI-MS spectra

Role of the metal cation in the dehydration of the microporous metal–organic frameworks CPO-27-M

The dehydration of the CPO-27-M (M-MOF-74, M = Zn, Co, Ni, Mg, Mn, Cu) metal-organic framework series has been investigated comprehensively using in situ variable temperature powder X-ray diffraction (VT-PXRD) and thermal analysis (TG) coupled with mass spectrometry (MS). Significant differences in the order of water desorption from different adsorption sites on heating are found with varying metal cation in the otherwise isostructural material. For all CPO-27-M (except M = Cu), water is bonded significantly more strongly to the accessible open metal sites, and these water molecules are only desorbed at higher temperatures than the other water molecules. CPO-27-Cu is an exception, where all water molecules desorb simultaneously and at much lower temperatures (below 340 K). MS and TG data show that all CPO-27-M start to release traces of CO2 already at 300–350 K, and thus long before bulk thermal decomposition is observed. Only for CPO-27-Co, the CO2 release is essentially constant on its baseline between 450 and 700 K, and it is the only CPO-27-M member that shows a stable plateau in the TG in this region. Additional rehydration studies on CPO-27-Co show that the MOF incorporates any water molecules present until the pores are fully loaded. CPO-27-Co consequently behaves as an efficient trap for any water present

Configurable 3D-printed millifluidic and microfluidic ‘lab on a chip’ reactionware devices

We utilise 3D design and 3D printing techniques to fabricate a number of miniaturised fluidic devices for chemical syntheses, the utility of this reactionware is demonstrated by organic, inorganic and materials syntheses

Role of the metal cation in the dehydration of the microporous metal–organic frameworks CPO-27-M

The dehydration of the CPO-27-M (M-MOF-74, M = Zn, Co, Ni, Mg, Mn, Cu) metal-organic framework series has been investigated comprehensively using in situ variable temperature powder X-ray diffraction (VT-PXRD) and thermal analysis (TG) coupled with mass spectrometry (MS). Significant differences in the order of water desorption from different adsorption sites on heating are found with varying metal cation in the otherwise isostructural material. For all CPO-27-M (except M = Cu), water is bonded significantly more strongly to the accessible open metal sites, and these water molecules are only desorbed at higher temperatures than the other water molecules. CPO-27-Cu is an exception, where all water molecules desorb simultaneously and at much lower temperatures (below 340 K). MS and TG data show that all CPO-27-M start to release traces of CO2 already at 300–350 K, and thus long before bulk thermal decomposition is observed. Only for CPO-27-Co, the CO2 release is essentially constant on its baseline between 450 and 700 K, and it is the only CPO-27-M member that shows a stable plateau in the TG in this region. Additional rehydration studies on CPO-27-Co show that the MOF incorporates any water molecules present until the pores are fully loaded. CPO-27-Co consequently behaves as an efficient trap for any water present

Enhancing Silicon Solar Cell Performance Using a Thin-Film-like Aluminum Nanoparticle Surface Layer

Solar cells play an increasing role in global electricity production, and it is critical to maximize their conversion efficiency to ensure the highest possible production. The number of photons entering the absorbing layer of the solar cell plays an important role in achieving a high conversion efficiency. Metal nanoparticles supporting localized surface plasmon resonances (LSPRs) have for years been suggested for increasing light in-coupling for solar cell applications. However, most studies have focused on materials exhibiting strong LSPRs, which often come with the drawback of considerable light absorption within the solar spectrum, limiting their applications and widespread use. Recently, aluminum (Al) nanoparticles have gained increasing interest due to their tuneable LSPRs in the ultraviolet and visible regions of the spectrum. In this study, we present an ideal configuration for maximizing light in-coupling into a standard textured crystalline silicon (c-Si) solar cell by determining the optimal Al nanoparticle and anti-reflection coating (ARC) parameters. The best-case parameters increase the number of photons absorbed by up to 3.3%. We give a complete description of the dominating light–matter interaction mechanisms leading to the enhancement and reveal that the increase is due to the nanoparticles optically exhibiting both particle- and thin-film characteristics, which has not been demonstrated in earlier works

Electrospray Mass Spectrometry Investigation into the Formation of CPO-27

Electrospray ionization mass spectrometry (ESI-MS) has been utilized to investigate the self-assembly processes occurring during the formation of the microporous metal–organic framework CPO-27-M (M = Co, Ni). The mono- and dinuclear building units {M(Hxdhtp)} and {M2(Hxdhtp)}, where Hxdhtp is the organic linker HxC8O6 and fragments thereof, were identified as key species present in the reaction mixture during the product formation. Time-resolved powder X-ray diffraction analysis was used to follow the synthesis and confirmed that no other crystalline products occur in the reaction mixture prior to the crystallization of CPO-27-Ni. When equimolar reactions were performed at room temperature, compounds [(M(H2dhtp)(H2O)4·2H2O] (M = Co, Ni) crystallized instead of CPO-27 obtained at the higher temperature of the solvothermal procedure. It was confirmed that mono- and dinuclear species are key building blocks not only in the formation of CPO-27-M but also in the formation of the 1D chain structure (M(H2dhtp)(H2O)4) obtained from these room-temperature reactions

Open Metal Sites in the Metal–Organic Framework CPO-27-Cu: Detection of Regular and Defect Copper Species by CO and NO Probe Molecules

The open copper metal sites in CPO-27-Cu were studied by means of IR spectroscopy of adsorbed CO and NO, and density functional theory calculations. Very low Lewis acidity of the Cu²⁺ sites was established by CO (IR band at 2153–2149 cm^–1). Variable-temperature IR experiments indicate adsorption enthalpy of ca. −20 kJ mol^–1. It was also found that CO is a sensitive probe of the occupation of the neighboring copper sites. In contrast to the general expectations, NO is very weakly adsorbed on the Cu²⁺ sites (−14.5 kJ mol^–1, IR band at 1888 cm^–1). The effect is attributed to the particular Cu²⁺ ion coordination and electronic state, leading to a large Jan–Teller deformation and low effective charge, preventing significant charge transfer effects between the metal center and the guest molecules as well as any significant electrostatic interactions. Thus, dominating are van der Waals interactions which position the adsorbed molecule relatively far away at about 2.7–3.0 Å. Adsorption of CO also revealed that a small fraction of the copper ions are found in the Cu⁺ state (IR band at 2120 cm^–1), and these sites were associated with and modeled as defect undercoordinated sites most probably located at the terminal crystallite surfaces. A small fraction of adsorbed NO was relatively strongly adsorbed (−35 kJ mol^–1) and associated with the same set of defect copper sites

High-Performance Magnetic Activated Carbon from Solid Waste from Lignin Conversion Processes. 2. Their Use as NiMo Catalyst Supports for Lignin Conversion

Lignin conversion processes produce carbon-rich residues [Oregui-Bengoechea et al. J. Anal. Appl. Pyrolysis 2015, 113, 713−722; Zakzeski et al. Chem. Rev. 2010, 110, 3552–3599] that can be converted into valuable materials such as magnetic activated carbons (MACs). Such lignin-derived MACs can be further used as functional substrates for hydrotreating NiMo catalysts. In this work, we studied the activity of different NiMo-MACs for the catalytic conversion of lignin in a formic acid/ethanol media (lignin-to-liquid, LtL, process). Two KOH-activated LtL hydrochars from eucalyptus (MACE) and Norwegian spruce (MACS) lignins were used as catalyst supports. In addition, the activity of the resulting NiMo-MACs, namely, C-MACE and C-MACS, was compared with a NiMo catalyst supported on a commercial activated carbon (AC). At reaction conditions of 340 °C and 6 h, the best result was obtained for the NiMo-MACS with a yield of 72.2 wt % of oil and 21.1 wt % of organic solids. At 300 °C and 10 h, both NiMo-MAC catalysts displayed higher hydrodeoxygenation (HDO) activities than their commercial counterpart, yielding considerably higher oil yields. The higher HDO activities are tentatively assigned to the formation of NiFe species on the catalytic surfaces of the NiMo-MAC catalysts. In addition, the magnetism exhibited by the C-MACS made it easy to recover the catalyst. However, a considerable loss of activity was observed upon recycling due to a chemical modification of the catalyst surface

Smart high-κ nanodielectrics using solid supported polyoxometalate-rich nanostructures

Utilizing Langmuir-Blodgett deposition and scanning probe microscopy, we have investigated the extent to which cations alter the self-assembly processes of hybrid polyoxometalates (POMs) on surfaces. The well-defined 2D hexagonal nanostructures obtained were extensively characterized and their properties were studied, and this has revealed fascinating dielectric behavior and reversible capacitive properties. The nanostructures are extremely stable under ambient conditions, and yet exhibit fascinating self-patterning upon heating. These findings present POMs as effective smart nanodielectrics and open up a new field for future POM applications