Prevaporization and premixing to obtain low oxides of nitrogen in gas turbine combustors

Tests were conducted to determine the effectiveness of prevaporization and premixing in reducing the formation of oxides of nitrogen in a gas turbine type combustor using liquid JP-5 fuel at the supersonic cruise condition. The combustor inlet temperature was 833 K (1500 R) at a pressure of 4 atmospheres and a reference velocity of 46 m/sec (150 ft/sec). An order of magnitude reduction in nitric oxide emissions was achieved. Nitric oxide emission indices as low as 0.6 gm NO2/kg fuel were measured at an equivalence ratio of 0.29 with one percent combustion inefficiency without vitiation of the mixer stream

Analysis and design of three dimensional supersonic nozzles. Volume 4: Similarity laws for nozzle flows

The development of nozzles for hypersonic aircraft is discussed. The simulation of actual nozzle flows with low temperature nonreactive gases is described. Mathematical models of the flow equations nd thermodynamic relations are developed. Cold flow simulation tests were conducted and the results are included

Experimental investigation of wall shock cancellation and reduction of wall interference in transonic testing

A series of experiments were performed to evaluate the effectiveness of a three-dimensional land and groove wall geometry and a variable permeability distribution to reduce the interference produced by the porous walls of a supercritical transonic test section. The three-dimensional wall geometry was found to diffuse the pressure perturbations caused by small local mismatches in wall porosity permitting the use of a relatively coarse wall porosity control to reduce or eliminate wall interference effects. The wall porosity distribution required was found to be a sensitive function of Mach number requiring that the Mach number repeatability characteristics of the test apparatus be quite good. The effectiveness of a variable porosity wall is greatest in the upstream region of the test section where the pressure differences across the wall are largest. An effective variable porosity wall in the down stream region of the test section requires the use of a slightly convergent test section geometry

Effect of premixing quality on oxides of nitrogen in gas turbine combustors foi HC

Experiments were conducted to determine the effectiveness of several premixing prevaporizing gas turbine combustor designs in reducing formation of oxides of nitrogen at the supersonic cruise condition. An atomized spray from a single injector mounted on the axis of the mixer tube produced a high initial concentration of fuel near the axis and only moderate premixed conditions entering the combustor. A fuel spray produced by 12 flush-mounted normal injection orifices in the mixer tube wall produced a good initial despersion of fuel and resulted in nearly complete premixing. Oxides of nitrogen emission levels of the order of 0.2 g NO2/kg fuel were obtained at 99 percent combustion efficiency at an equivalence ratio of 0.4. Overall total pressure drop was less than 3 percent through the 1-meter combustor module

Experimental study of the effect of cycle pressure on lean combustion emissions

Experiments were conducted in which a stream of premixed propane and air was burned under conditions representative of gas turbine operation. Emissions of NOx, CO, and unburned hydrocarbons (UHC) were measured over a range of combustor inlet temperature, pressure, and residence time at equivalence ratios from 0.7 down to the lean stability limit. At an inlet temperature of 600 K, observed NOx levels dropped markedly with decreasing pressure for pressures below 20 atm. The NOx levels are proportional to combustor residence time and formation rates were principally a function of adiabatic flame temperature. For adiabatic flame temperatures of 2050 K and higher, CO reached chemical equilibrium within 2 msec. Unburned hydrocarbon species dropped to a negligible level within 2 msec regardless of inlet temperature, pressure, or equivalence ratio. For a combustor residence time of 2.5 msec, combustion inefficiency became less than 0.01% at an adiabatic flame temperature of 2050 K. The maximum combustion inefficiency observed was on the order of 1% and corresponded to conditions near the lean stability limit. Using a perforated plate flameholder, this limit is well represented by the condition of 1800 K adiabatic flame temperature

Experimental study of the effects of flameholder geometry on emissions and performance of lean premixed combustors

Emissions of NOx, CO, and unburned hydrocarbons (UHC) are reported for a lean premixed propane-air system at inlet conditions of 800K and 1MPa using twelve flameholder designs. The flameholders tested represent six design concepts with two values of blockage for each concept. Data were obtained at reference velocities of 35 m/s, 25 m/s and 20 m/s at combustor stations 10 cm and 30 cm downstream of the flameholders. Flameholder pressure drop was found to be a principal determinant of emissions performance. Designs producing larger pressure drops also produced less NOx, CO, and UHC emissions. The lean stability limit equivalence ratio was found to be approximately 0.35 for all designs. Flashback velocities (axial components in the flameholder passages) varied between 30 m/s and 40 m/s. A perforated plate flameholder was operated with a velocity as low as 23 m/s through the perforations at equivalence ratio 0.7 without producing flashback

Testing of felt-ceramic materials for combustor applications

The feasibility of using composite felt ceramic materials as combustor liners was experimentally studied. The material consists of a porous felt pad sandwiched between a layer of ceramic and one of solid metal. Flat, rectangular test panels, which encompassed several design variations of the basic composite material, were tested, two at a time, in a premixed gas turbine combustor as sections of the combustor wall. Tests were conducted at combustor inlet conditions of 0.5 MPa and 533 K with a reference velocity of 25 m/s. The panels were subjected to a hot gas temperature of 2170 K with 1% of the total airflow used to film cool the ceramic surface of the test panel. In general, thin ceramic layers yield low ceramic stress levels with high felt ceramic interface temperatures. On the other hand, thick ceramic layers result in low felt ceramic interface temperatures but high ceramic stress levels. Extensive thermal cycling appears to cause material degradation, but for a limited number of cycles, the survivability of felt ceramic materials, even under extremely severe combustor operating conditions, was conclusively demonstrated

Experimental study of the effects of secondary air on the emissions and stability of a lean premixed combustor

Tests were run using a perforated plate flameholder with a relatively short attached recirculation zone and a vee gutter flameholder with a relatively long attached recirculation zone. Combustor streamlines were traced in cold flow tests at ambient pressure. The amount of secondary air entrainment in the recirculation zones of the flameholders was determined by tracer gas testing at cold flow ambient pressure conditions. Combustion tests were caried out at entrance conditions of 0.5 MPa/630K and emission of NOx, CO and unburned hydrocarbons were measured along with lean stability and flashback limits. The degree of entrainment increases as dilution air injection decreases. Flashback appears to be a function of overall equivalence ratio and resistance to flashback increases with increasing combustor entrance velocity. Lean stability limit appears to be a function of both primary zone and flameholder recirculation zone equivalence ratios and resistance to lean blowout increases with increasing combustor entrance velocity

Emissions measurements for a lean premixed propane/air system at pressures up to 30 atmospheres

A series of experiments was conducted in which the emissions of a lean premixed system of propane and air were measured at pressures of 5, 10, 20 and 30 atm in a flametube apparatus. Measurements were made for inlet temperatures between 600K and 1000K and combustor residence times from 1.0 to 3.0 msec. A schematic of the test rig is presented along with graphs showing emissions measurements for nitric oxide, carbon monoxide, and UHC as functions of bustor residence time for various equivalence ratios, entrance temperatures and pressures; typical behavior of emissions as a function of equivalence ratio for a fixed residence time. Correlations of nitric oxide emission index with adiabatic flame temperature for a fixed residence time of 2 msec and pressures from 5 to 30 atm; and adiabatic flame temperature corresponding to CO breakpoint conditions for 2 msec residence time as a function of inlet temperature

Numerical program for analysis of three-dimensional supersonic exhaust flow fields (CHAR 3D)

Choice of reference plane orientation depends on specific nozzle geometry, with different configurations requiring different reference plane systems. In addition, for given configuration several reference systems may be used in different regions of flow field, so each system is locally aligned with flow