Numerical simulation and experimental validation of microwave torrefaction for empty fruit bunches pellet

This study investigates the microwave heating and torrefaction process of empty fruit bunch (EFB) pellets. Finite element based COMSOL Multiphysics software was used to predict the microwave heating behaviour of EFB pellets during the torrefaction process. The simulated temperature data from multimode microwave system at 2.45 GHz frequency was used to compare and validate the experimental results. Quantitative validation of 10 min temperature profiles between 25-300 °C was performed by comparing the simulated and experimental results. RMSE and maximum different temperature profile were 16.42 and 38°C respectively which may cause by the moisture of pellet, exothermic reaction and placement of the thermocouple during microwave torrefaction process. The simulation work has successfully identified the hot spots of EFB pellets during microwave torrefaction. Hot spot happened in the temperature range of 250-450 °C and was observed near the waveguide and centre of the EFB pellets bed. This study provided a framework and required model parameters to predict temperature profile and hot spot location for a specific geometry of microwave cavity

Oil palm waste: An abundant and promising feedstock for microwave pyrolysis conversion into good quality biochar with potential multi-applications

Oil palm waste (OPW), comprising mainly of empty fruit bunch, mesocarp fiber, frond, trunk, and palm kernel shell generated from palm oil industry, was collected, characterized, and then pyrolyzed to evaluate their potential to be converted into biochar with desirable properties for use in multi-applications. The OPW was detected to have considerable amounts of carbon (43–51 wt%) and fixed carbon (30–39 wt%), showing potential to be converted into carbon-rich biochar. Microwave pyrolysis of palm kernel shell as the selected OPW produced a biochar with zero sulphur content and high heating value (23–26 MJ/kg) that is nearly comparable to conventional coal, thus indicating its potential as an eco-friendly solid fuel. The biochar obtained was also showed low moisture (<3 wt%) and ash (3 wt%), and a highly porous structure with high BET surface area (210 m2/g), indicating the presence of many adsorption sites and thus showing desirable characteristics for potential use as pollutant adsorbent in wastewater treatment, or bio-fertilizer to absorb nutrient and promote plant growth. Our results demonstrate that OPW is a biowaste that shows exceptional promise to be transformed into high-grade biochar rather than simply disposed by landfilling or burned as low-grade fuel in boiler

Recent progress in the production and application of biochar and its composite in environmental biodegradation

Over the past few decades, extensive research has been conducted to develop cost-effective and high-quality biochar for environmental biodegradation purposes. Pyrolysis has emerged as a promising method for recovering biochar from biomass and waste materials. This study provides an overview of the current state-of-the-art biochar production technology, including the advancements and biochar applications in organic pollutants remediation, particularly wastewater treatment. Substantial progress has been made in biochar production through advanced thermochemical technologies. Moreover, the review underscores the importance of understanding the kinetics of pollutant degradation using biochar to maximize its synergies for potential environmental biodegradation. Finally, the study identifies the technological gaps and outlines future research advancements in biochar production and its applications for environmental biodegradation

Activated Carbon for Catalyst Support from Microwave Pyrolysis of Orange Peel

Orange peel, representing an abundant fruit waste in Asia, was transformed into activated carbon via the use of microwave pyrolysis. The orange peel was first subjected to microwave pyrolysis over a range of microwave power in order to produce an optimal yield of activated carbon as the target product. The activated carbon was extensively characterized for its porous characteristics, N2 adsorption and desorption isotherms, thermal stability, and chemical composition in order to assess its potential to be used as a catalyst-support material. Microwave pyrolysis of orange peel showed an approximately 70 wt% yield of activated carbon over the range of microwave power considered. The activated carbon was detected to have a high BET surface area associated with type I isotherm, which indicates the presence of microporous structure, thus exhibiting a characteristic of high adsorption capacity. The high adsorption capacity suggests that the activated carbon produced using this pyrolysis approach could act as an adsorbent to adsorb metal ions, therefore it shows great potential to be used as a catalyst-support material—the base material to which catalytically active substance such as metal binds to form a heterogeneous catalyst. The activated carbon also demonstrated high thermal stability in N2 atmospheres, representing a durable material to be synthesized into a catalyst for use in thermal process. Our results show that the activated carbon produced from microwave pyrolysis of orange peel shows exceptional promise as a catalyst-support material

Microwave pyrolysis using self-generated pyrolysis gas as activating agent: An innovative single-step approach to convert waste palm shell into activated carbon

Waste palm shell (WPS) is a biomass residue largely available from palm oil industries. An innovative microwave pyrolysis method was developed to produce biochar from WPS while the pyrolysis gas generated as another product is simultaneously used as activating agent to transform the biochar into waste palm shell activated carbon (WPSAC), thus allowing carbonization and activation to be performed simultaneously in a single-step approach. The pyrolysis method was investigated over a range of process temperature and feedstock amount with emphasis on the yield and composition of the WPSAC obtained. The WPSAC was tested as dye adsorbent in removing methylene blue. This pyrolysis approach provided a fast heating rate (37.5°/min) and short process time (20 min) in transforming WPS into WPSAC, recording a product yield of 40 wt%. The WPSAC was detected with high BET surface area (≥ 1200 m2/g), low ash content (< 5 wt%), and high pore volume (≥ 0.54 cm3/g), thus recording high adsorption efficiency of 440 mg of dye/g. The desirable process features (fast heating rate, short process time) and the recovery of WPSAC suggest the exceptional promise of the single-step microwave pyrolysis approach to produce high-grade WPSAC from WPS

Microwave pyrolysis using self-generated pyrolysis gas as activating agent: An innovative single-step approach to convert waste palm shell into activated carbon

Waste palm shell (WPS) is a biomass residue largely available from palm oil industries. An innovative microwave pyrolysis method was developed to produce biochar from WPS while the pyrolysis gas generated as another product is simultaneously used as activating agent to transform the biochar into waste palm shell activated carbon (WPSAC), thus allowing carbonization and activation to be performed simultaneously in a single-step approach. The pyrolysis method was investigated over a range of process temperature and feedstock amount with emphasis on the yield and composition of the WPSAC obtained. The WPSAC was tested as dye adsorbent in removing methylene blue. This pyrolysis approach provided a fast heating rate (37.5°/min) and short process time (20 min) in transforming WPS into WPSAC, recording a product yield of 40 wt%. The WPSAC was detected with high BET surface area (≥ 1200 m2/g), low ash content (< 5 wt%), and high pore volume (≥ 0.54 cm3/g), thus recording high adsorption efficiency of 440 mg of dye/g. The desirable process features (fast heating rate, short process time) and the recovery of WPSAC suggest the exceptional promise of the single-step microwave pyrolysis approach to produce high-grade WPSAC from WPS

Production of bio-fertilizer from microwave vacuum pyrolysis of waste palm shell for cultivation of oyster mushroom (Pleurotus ostreatus)

Microwave vacuum pyrolysis of waste palm shell (WPS) was performed to produce biochar, which was then tested as bio-fertilizer in growing Oyster mushroom (Pleurotus ostreatus). The pyrolysis approach generated a biochar containing a highly porous structure with a high BET surface area (up to 1250 m2/g) and a low moisture content (≤ 10 wt%), exhibiting desirable adsorption properties to be used as bio-fertilizer since it can act as a housing that provides many sites on which living microorganisms (mycelium or plant-growth promoting bacteria) and organic nutrients can be attached or adsorbed onto. This could in turn stimulate plant growth by increasing the availability and supply of nutrients to the targeted host plant. The results from growing Oyster mushroom using the biochar record an impressive growth rate and a monthly production of up to about 550 g of mushroom. The shorter time for mycelium growth on whole baglog (30 days) and the highest yield of Oyster mushroom (550 g) was obtained from the cultivation medium added with 20 g of biochar. Our results demonstrate that the biochar-based bio-fertilizer produce from microwave vacuum pyrolysis of WPS show exceptional promise as an alternative growing substrate for mushroom cultivation

Production of bio-fertilizer from microwave vacuum pyrolysis of waste palm shell for cultivation of oyster mushroom (

Microwave vacuum pyrolysis of waste palm shell (WPS) was performed to produce biochar, which was then tested as bio-fertilizer in growing Oyster mushroom (Pleurotus ostreatus). The pyrolysis approach generated a biochar containing a highly porous structure with a high BET surface area (up to 1250 m2/g) and a low moisture content (≤ 10 wt%), exhibiting desirable adsorption properties to be used as bio-fertilizer since it can act as a housing that provides many sites on which living microorganisms (mycelium or plant-growth promoting bacteria) and organic nutrients can be attached or adsorbed onto. This could in turn stimulate plant growth by increasing the availability and supply of nutrients to the targeted host plant. The results from growing Oyster mushroom using the biochar record an impressive growth rate and a monthly production of up to about 550 g of mushroom. The shorter time for mycelium growth on whole baglog (30 days) and the highest yield of Oyster mushroom (550 g) was obtained from the cultivation medium added with 20 g of biochar. Our results demonstrate that the biochar-based bio-fertilizer produce from microwave vacuum pyrolysis of WPS show exceptional promise as an alternative growing substrate for mushroom cultivation

Microwave steam activation, an innovative pyrolysis approach to convert waste palm shell into highly microporous activated carbon

Microwave-steam activation (MSA), an innovative pyrolysis approach combining the use of microwave heating and steam activation, was investigated for its potential production of high grade activated carbon (AC) from waste palm shell (WPS) for methylene blue removal. MSA was performed via pyrolytic carbonization of WPS to produce biochar as the first step followed by steam activation of the biochar using microwave heating to form AC. Optimum yield and adsorption efficiency of methylene blue were obtained using response surface methodology involving several key process parameters. The resulting AC was characterized for its porous characteristics, surface morphology, proximate analysis and elemental compositions. MSA provided a high activation temperature above 500 °C with short process time of 15 min and rapid heating rate (≤150 °C/min). The results from optimization showed that one gram of AC produced from steam activation under 10 min of microwave heating at 550 °C can remove up to 38.5 mg of methylene blue. The AC showed a high and uniform surface porosity consisting high fixed carbon (73 wt%), micropore and BET surface area of 763.1 and 570.8 m 2 /g respectively, hence suggesting the great potential of MSA as a promising approach to produce high grade adsorbent for dye removal. © 2019 Elsevier Lt

Production of activated carbon as catalyst support by microwave pyrolysis of palm kernel shell: a comparative study of chemical versus physical activation

Palm kernel shell (PKS), representing an abundantly available oil palm waste in Malaysia, was transformed into activated carbon by microwave vacuum pyrolysis. PKS was first carbonized to produce biochar, followed by an activation process with chemical or water to produce chemically and physically activated carbon, respectively. The activated carbon materials were characterized for their porous characteristics and elemental and proximate composition to examine their suitability as catalyst support. Catalysts were synthesized by supporting nickel on the activated carbon materials and tested for their performance in the methane dry reforming reaction. Microwave vacuum pyrolysis of PKS-derived char resulted in up to 89 wt% yield of activated carbon. The activated carbon was detected to have high Brunauer–Emmett–Teller (BET) surface area associated with a highly porous surface, characteristics of high adsorption capacity corresponding to many sites for adsorption of metal atoms with great potential for use as catalyst support material. Nickel atoms were detected on the surface of the activated carbon catalyst support, indicating successful synthesis of nickel-supported catalyst. The catalysts showed high methane conversion (up to 43 %), producing approximately 22 % gaseous products (CO + H 2 ). These results show that activated carbon produced from microwave pyrolysis of palm kernel shell is a promising catalyst support material. Chemically activated carbon performed better as catalyst support compared with physically activated carbon in terms of CH 4 and CO 2 conversions