Experimental and simulated study of 3D-printed couplings’ suitability for industrial application

This paper explores the possibility of applying reverse engineering to flexible coupling spare parts through additive manufacturing. Although couplings’ simplicity makes them go unnoticed, they connect elements that transmit power between two shafts, thus being an essential component for most of the machinery currently used in the industry. In this study, flexible couplings with different infill density (60% and 80%) were 3D printed by the fused filament fabrication technique. The original and the additive manufactured couplings were modelled to compare their compressive response and energy-absorbing characteristics, and experimental tests were performed to validate finite element analysis. To derive an optimal material distribution within coupling structure, a generative design approach was conducted through nTopology software. With this novel simulation-driven design, it is possible to reduce the weight of the redesigned part up to 15.8% by defining the wall thickness of the internal structure based on the results of finite element simulation, while maintaining its functionality. Moreover, an economic-environmental study was carried out. Results ensure that the 3D printed prototypes are suitable for replacing the original one under its current operating conditions. Additionally, the economic study shows that the redesigned couplings allow companies to save more than €2700 per coupling in relation to CO2 emission payments

Methodology for the Surveillance the Voltage Supply in Public Buildings Using the ITIC Curve and Python Programming

This paper proposes an easy-to-implement method for detecting and assessing two of the most frequent PQ (Power Quality) problems: voltage sags and swells. These can affect sensitive equipment such as computers, programmable logic controllers, contactors, etc. Therefore, it is of great interest to implement it in any laboratory, not only for protection reasons but also as a safeguard for claims against the supply company. Thanks to the actual context, in which it is possible to manage big volumes of data, connect multiple devices with IoT (Internet of Things), etc., it is feasible and of great interest to monitor the voltage at specific points of the network. This makes it possible to detect voltage sags and swells and diagnose which points are more prone to this type of problems. For the detection of sags and swells, a program written in Python is in charge of crawling all the files in the database and target those RMS values that fall outside the established limits. Compared to LabVIEW, which might have been the most logical alternative, being the acquisition hardware from the same company (National Instruments), Python has a higher computational performance and is also free of charge, unlike LabVIEW. Thanks to the libraries available in Python, it allows a hardware control close to what is possible using LabVIEW. Implemented in MATLAB, the ITIC (Information Technology Industry Council) power acceptability curve reflects the impact of these power quality disturbances in electrical power systems. The results showed that the combined action of Python and MATLAB performed well on a conventional desktop computer.10 página

Statistical Dataset and Data Acquisition System for Monitoring the Voltage and Frequency of the Electrical Network in an Environment Based on Python and Grafana

This article presents a unique dataset, from a public building, of voltage data, acquired using a hybrid measurement solution that combines Python (TM) for acquisition and Grafana (TM) for results representation. This study aims to benefit communities, by demonstrating how to achieve more efficient energy management. The study outlines how to obtain a more realistic vision of the quality of the supply, that is oriented to the monitoring of the state of the network; this should allow for better understanding, which should in turn enable the optimization of the operation and maintenance of power systems. Our work focused on frequency and higher order statistical estimators which, combined with exploratory data analysis techniques, improved the characterization of the shape of the stress signal. These techniques and data, together with the acquisition and monitoring system, present a unique combination of low-cost measurement solutions, which have the underlying benefit of contributing to industrial benchmarking. Our study proposes an effective and versatile system, which can do acquisition, statistical analysis, database management and results representation in less than a second. The system offers a wide variety of graphs to present the results of the analysis, so that the user can observe them and identify, with relative ease, any anomalies in the supply which could damage the sensitive equipment of the correspondent installation. It is a system, therefore, that not only provides information about the power quality, but also significantly contributes to the safety and maintenance of the installation. This system can be practically realized, subject to the availability of internet access

Current Status and Future Trends of Power Quality Analysis

In this article, a systematic literature review of 153 articles on power quality analysis in PV systems published in the last 20 years is presented. This provides readers with an overview on PQ trends in several fields related to instrumental techniques that are being used in the smart grid to visualize the quality of the energy, establishing a solid literature base from which to start future research. A preliminary appreciation allows us to intuit that higher-order statistics are not implemented in measurement equipment and that traditional instrumentation is still used for the performance of measurement campaigns, not yielding the expected results since the information processed does not come from an electrical network from 20 years ago. Instead, current networks contain numerous coupled load effects; thus, new disturbances are not simple; they are usually complex events, the sum of several types of disturbances. Likewise, depending on the type of installation, the objective of the PQ analysis changes, either by detecting certain events or simply focusing on seeing the state of the network

Current Status and Future Trends of Power Quality Analysis

In this article, a systematic literature review of 153 articles on power quality analysis in PV systems published in the last 20 years is presented. This provides readers with an overview on PQ trends in several fields related to instrumental techniques that are being used in the smart grid to visualize the quality of the energy, establishing a solid literature base from which to start future research. A preliminary appreciation allows us to intuit that higher-order statistics are not implemented in measurement equipment and that traditional instrumentation is still used for the performance of measurement campaigns, not yielding the expected results since the information processed does not come from an electrical network from 20 years ago. Instead, current networks contain numerous coupled load effects; thus, new disturbances are not simple; they are usually complex events, the sum of several types of disturbances. Likewise, depending on the type of installation, the objective of the PQ analysis changes, either by detecting certain events or simply focusing on seeing the state of the network

Statistical Dataset and Data Acquisition System for Monitoring the Voltage and Frequency of the Electrical Network in an Environment Based on Python and Grafana

This article presents a unique dataset, from a public building, of voltage data, acquired using a hybrid measurement solution that combines PythonTM for acquisition and GrafanaTM for results representation. This study aims to benefit communities, by demonstrating how to achieve more efficient energy management. The study outlines how to obtain a more realistic vision of the quality of the supply, that is oriented to the monitoring of the state of the network; this should allow for better understanding, which should in turn enable the optimization of the operation and maintenance of power systems. Our work focused on frequency and higher order statistical estimators which, combined with exploratory data analysis techniques, improved the characterization of the shape of the stress signal. These techniques and data, together with the acquisition and monitoring system, present a unique combination of low-cost measurement solutions, which have the underlying benefit of contributing to industrial benchmarking. Our study proposes an effective and versatile system, which can do acquisition, statistical analysis, database management and results representation in less than a second. The system offers a wide variety of graphs to present the results of the analysis, so that the user can observe them and identify, with relative ease, any anomalies in the supply which could damage the sensitive equipment of the correspondent installation. It is a system, therefore, that not only provides information about the power quality, but also significantly contributes to the safety and maintenance of the installation. This system can be practically realized, subject to the availability of internet access