Towards more sustainable material formulations: a comparative assessment of PA11-SGW flexural performance versus oil-based composites

The replacement of commodity polyolefin, reinforced with glass fiber (GF), by greener alternatives has been a topic of research in recent years. Cellulose fibers have shown, under certain conditions, enough tensile capacities to replace GF, achieving competitive mechanical properties. However, if the objective is the production of environmentally friendlier composites, it is necessary to replace oil-derived polymer matrices by bio-based or biodegradable ones, depending on the application. Polyamide 11 (PA11) is a totally bio-based polyamide that can be reinforced with cellulosic fibers. Composites based on this polymer have demonstrated enough tensile strength, as well as stiffness, to replace GF-reinforced polypropylene (PP). However, flexural properties are of high interest for engineering applications. Due to the specific character of short-fiber-reinforced composites, significant differences are expected between the tensile and flexural properties. These differences encourage the study of the flexural properties of a material prior to the design or development of a new product. Despite the importance of the flexural strength, there are few works devoted to its study in the case of PA11-based composites. In this work, an in-depth study of the flexural strength of PA11 composites, reinforced with Stoneground wood (SGW) from softwood, is presented. Additionally, the results are compared with those of PP-based composites. The results showed that the SGW fibers had lower strengthening capacity reinforcing PA11 than PP. Moreover, the flexural strength of PA11-SGW composites was similar to that of PP-GF compositesPostprint (published version

Maleic anhydride polylactic acid coupling agent prepared from solvent reaction: synthesis, characterization and composite performance

In the present work, a functionalization of polylactic acid (PLA) has been carried out to anchor maleic anhydride onto the main polymer chain to promote improvement in the compatibility of this polymer matrix with cellulose fibres. Low-molecular-weight PLA has been reacted with maleic anhydride following different procedures: a bulk reaction in an internal mixer and a solution reaction. The presence of oxygen during bulk processing did not allow for functionalization, guiding the reaction towards a decrease in the molecular weight of the material. On the contrary, a controlled reaction under an inert atmosphere in the presence of dioxane as the solvent, at reflux temperature, led to the functionalization of the polymer reaching different yields depending on the percentage of radical initiator and maleic anhydride added and reaction time. The yield of functionalization has been monitored by acid number titration as well as 1H NMR, with optimal yield values of functionalization being up to 3.5%. The PLA-functionalized formula has been used to make commercial PLA compatible with cellulose fibres derived from a thermomechanical treatment. The addition of 10% w/w of fibres to PLA increases the ultimate tensile strength (UTS) of PLA by up to 15%. The incorporation of 4 w/w of the already-functionalized coupling agent to the composite produces improvements in UTS of up to 24% regarding PLA, which confirms the functionalization from a performance point of view.Peer ReviewedPostprint (published version

On the path to a new generation of cement-based composites through the use of lignocellulosic micro/nanofibers

Due to its high biocompatibility, bio-degradability, and low cost, cellulose finds application in disparate areas of research. Here we focus our attention on the potential applications of cellulose nanofiber in cement-basedmaterials for the building sector. We first describe the chemical/morphological composition of cellulose fibers, their process and treatment, the characterization of cement-based composites, and their flexural strengthPeer ReviewedPostprint (published version

Formulació i caracterització de materials compostos de polipropilè reforçat amb fibres lignocel·lulòsiques procedents de poda de taronger. Estudi del seu ús per a materials aplicables a la construcció

Aquesta tesi doctoral i tot el treball experimental s’ha realitzat dintre les línies de treball del grup de recerca, Laboratori d’Enginyeria Paperera i Materials Polímers (LEPAMAP) de l’Escola Politècnica Superior de la Universitat de Girona. Les fibres de reforça amb les que s’ha treballat provenen de la biomassa resultant de la poda de tarongers. Dita biomassa s’ha processat per extreure’n tres tipus de fibres, mecàniques, termomecàniques i químico-termomecàniques. Aquestes fibres s’han usat com a reforç d’una matriu de polipropilè, amb percentatges de fins a un 50% en pes, amb i sense agent compatibilitzador.This doctoral thesis and all experimental work have been done within the lines of the research group, Laboratory of Paper Engineering and Polymeric Materials (LEPAMAP) of the Polytechnic School of the University of Girona. The reinforcing fibres used in this study come from the biomass from orange pruning. The biomass has been processed to remove three types of fibres, mechanical, thermomechanical and chemical-thermomechanical

Study on the macro and micromechanics tensile strength properties of orange tree pruning fiber as sustainable reinforcement on bio-polyethylene compared to oil-derived polymers and its composites

Agroforestry creates value but also a huge amount of waste outside its value chain. Tree pruning is an example of such a low value waste, that is typically discarded or incinerated in the fields or used to recover energy. Nonetheless, tree prunings are rich in wood fibers that can be used as polymer reinforcement. Although there are some bio-based polymers, the majority of industries use oil-based ones. The election of the materials is usually based on a ratio between properties and cost. Bio-based polymers are more expensive than oil-based ones. This work shows how a bio-polyethylene matrix can be reinforced with fibers from orange tree prunings to obtain materials with notable tensile properties. These bio-based materials can show a balanced cost due to the use of a cheap reinforcement with an expensive matrix. The matrix used showed a tensile strength of 18.65 MPa, which reached 42.54 MPa after the addition of 50 wt.% of reinforcement. The obtained values allow the use of the studied composite to replace polypropylene and some of its composites under tensile loads. © 2020 by the authors. Licensee MDPI, Basel, Switzerland

Bleached Kraft Eucalyptus Fibers as Reinforcement of Poly(Lactic Acid) for the Development of High-Performance Biocomposites

Poly(lactic acid) (PLA) is one of the most well-known biopolymers. PLA is bio-based, biocompatible, biodegradable, and easy to produce. This polymer has been used to create natural fiber reinforced composites. However, to produce high-performance and presumably biodegradable composites, the interphase between PLA and natural fibers still requires further study. As such, we aimed to produce PLA-based composites reinforced with a commercial bleached kraft eucalyptus pulp. To become a real alternative, fully biodegradable composites must have similar properties to commercial materials. The results found in this research support the competence of wood fiber reinforced PLA composites to replace other glass fiber reinforced polypropylene composites from a tensile property point of view. Furthermore, the micromechanics analysis showed that obtaining strong interphases between the PLA and the reinforcement is possible without using any coupling agent. This work shows the ability of totally bio-based composites that fulfill the principles of green chemistry to replace composites based on polyolefin and high contents of glass fiber. To the best knowledge of the authors, previous studies obtaining such properties or lower ones involved the use of reagents or the modification of the fiber surfaces’

Tensile Properties of Polypropylene Composites Reinforced with Mechanical, Thermomechanical, and Chemi-Thermomechanical Pulps from Orange Pruning

This paper explores the evolution in the tensile strength of orange pruning fiber-reinforced polypropylene composites. The exploitation of these pruning’s can effectively avoid incineration, with the consequence of CO2 emissions and fire risk, while extending the value chain of the agricultural industry. This biomass was subjected to three different treatments yielding mechanical, thermomechanical, and chemi-thermomechanical pulps. It was found that 20 to 50% of these pulps, together with a coupling agent, were used as polypropylene reinforcement. The evolution in the tensile strength and morphological properties of the fibers, and the effect of treatments on these properties were analyzed. A modified rule of mixtures (mROM) was used to analyze the micromechanical properties of the interface. In addition, the mechanical properties were weighted against the fiber treatment yields. Finally, factors to compute the net contribution of the fibers to the final strength of the composite materials were proposed

Orange Wood Fiber Reinforced Polypropylene Composites: Thermal Properties

International audienceA major drawback of natural-based composites is the incorporation of reinforcements that are less thermally stable than the matrix; therefore, the thermal properties of the resultant composite material needs to be studied. In this work, orange wood fibers were used to reinforce polypropylene. The effects on the thermal properties of the polymeric matrix were analyzed. To this end, differential scanning calorimetry (DSC), thermogravimetry (TGA), thermomechanical analysis (TMA), and dynamic-mechanical analysis (DMA) were performed. It was found that the degradation of the material took place in two distinct phases: the reinforcement, close to 250 °C, and the matrix, above 340 °C. DSC results showed that fiber reinforcement did not influence the transition temperatures of the materials, although it did affect the polymer crystallinity value, increasing by 7% when the composite is reinforced with 50% of the lignocellulosic reinforcement. The coefficient of expansion obtained by TMA indicated that thermal expansion decreased as the amount of reinforcement increased. DMA assays showed that the reinforcement did not modify the glass transition (20 to 25 °C) temperature and confirmed that the addition of reinforcement increased the crystallinity of the product

On the Path to a New Generation of Cement-Based Composites through the Use of Lignocellulosic Micro/Nanofibers

Due to its high biocompatibility, bio-degradability, and low cost, cellulose finds application in disparate areas of research. Here we focus our attention on the potential applications of cellulose nanofiber in cement-based materials for the building sector. We first describe the chemical/morphological composition of cellulose fibers, their process and treatment, the characterization of cement-based composites, and their flexural strength. In recent research in this field, cellulose has been considered in the form of nano-sized particles, i.e., cellulose nanofibers (CNF) or cellulose nanocrystals (CNC). CNF and CNC are used for several reasons, including their mechanical and thermal properties, their extended surface area and low toxicity. This study presents some potential applications of lignocellulosic micro/nanofibers (LCMNF) in cement-based composites in order to improve flexural strength. Samples were made with 0.5-1.0-1.5-2.0 wt% of LCMNF obtained from pine sawdust, CEM I (Portland) and a 1:3 cement-water ratio. The composites were then tested for flexural strength at 7, 14, and 28 days and the evolution of flexural strength was assessed after water immersion during 72 h. Scanning electron microscopy was employed to visualize the bond between LCMNF and the cement matrix. Results showed that LCMNF improved the flexural strength of the composite in all the dosages used

Starch-Based Biopolymer Reinforced with High Yield Fibers from Sugarcane Bagasse as a Technical and Environmentally Friendly Alternative to High Density Polyethylene

Greener composites, as alternatives to more common materials, should also achieve technical and economic feasibility to be commercially competitive. This study presents the results obtained from using a biodegradable starch-based matrix, and a natural fiber reinforcement coming from sugarcane bagasse, currently an agro-waste. The sugarcane bagasse biomass was treated to obtain four kinds of fibers with different morphological and chemical properties. The fibers were used to obtain composite materials, which were then tested for tensile properties. The results showed that some of the composites were suitable to replace high density polyethylene, from a technical and environmental point of view. The comparatively higher cost of the biobased matrices hinders the substitution, but the higher the fiber content, the lower the economic disadvantage. A micromechanical test and a sensitivity analysis showed that the fiber orientation had the highest impact on the tensile strength, followed by the fibers mean length and the quality of the interphase between the fibers and the matrix