Study of Interfacial Stress in Metal Matrix Composites Using Ultrasonic Velocity Measurements

The numerous potential applications of metal matrix composites (MMCs) in the military and aerospace industries have resulted in the widespread study of their mechanical properties to determine optimum fabrication techniques for improved composite strength. Due to the difference in the thermal expansion coefficients of the matrix material and its reinforcement, thermally-induced residual stresses exist in the composite as a direct result of cooling from the MMC fabrication temperature. Several nondestructive techniques have been used to determine the residual stress present in various engineering materials. Radiographic techniques have been used extensively, but are somewhat limited in penetration depth and spatial resolution. However, ultrasonic techniques have proven to be a useful nondestructive means of determining bulk mechanical properties of a material. To determine the influence of internal stresses in MMCs on ultrasonic velocities, specimens of various second-phase silicon carbide content were subjected to a change in temperature. As the specimen temperature was raised, interfacial stresses between the aluminum matrix and silicon carbide reinforcement were relaxed, resulting in an overall change in the stress state of the material. Longitudinal ultrasonic waves were used to measure the acoustoelastic effect due to this change in the internal stress of the MMC. Longitudinal waves have been successfully used to determine internal stresses due to the influence of temperature on railroad rails [1] and prestrained aluminum and copper specimens [2]. The ultrasonic velocities in this investigation were measured with a computer automated time-of-flight acquisition system accurate to better than 1 part in 10,000

The Breakdown of Linear Elastic Fracture Mechanics near the Tip of a Rapid Crack

We present high resolution measurements of the displacement and strain fields near the tip of a dynamic (Mode I) crack. The experiments are performed on polyacrylamide gels, brittle elastomers whose fracture dynamics mirror those of typical brittle amorphous materials. Over a wide range of propagation velocities ($0.2-0.8c_s$), we compare linear elastic fracture mechanics (LEFM) to the measured near-tip fields. We find that, sufficiently near the tip, the measured stress intensity factor appears to be non-unique, the crack tip significantly deviates from its predicted parabolic form, and the strains ahead of the tip are more singular than the $r^{-1/2}$ divergence predicted by LEFM. These results show how LEFM breaks down as the crack tip is approached.Comment: 4 pages, 4 figures, first of a two-paper series (experiments); no change in content, minor textual revision

Dynamic instabilities of fracture under biaxial strain using a phase field model

We present a phase field model of the propagation of fracture under plane strain. This model, based on simple physical considerations, is able to accurately reproduce the different behavior of cracks (the principle of local symmetry, the Griffith and Irwin criteria, and mode-I branching). In addition, we test our model against recent experimental findings showing the presence of oscillating cracks under bi-axial load. Our model again reproduces well observed supercritical Hopf bifurcation, and is therefore the first simulation which does so

Cracks Cleave Crystals

The problem of finding what direction cracks should move is not completely solved. A commonly accepted way to predict crack directions is by computing the density of elastic potential energy stored well away from the crack tip, and finding a direction of crack motion to maximize the consumption of this energy. I provide here a specific case where this rule fails. The example is of a crack in a crystal. It fractures along a crystal plane, rather than in the direction normally predicted to release the most energy. Thus, a correct equation of motion for brittle cracks must take into account both energy flows that are described in conventional continuum theories and details of the environment near the tip that are not.Comment: 6 page

Nanoscale damage during fracture in silica glass

We report here atomic force microscopy experiments designed to uncover the nature of failure mechanisms occuring within the process zone at the tip of a crack propagating into a silica glass specimen under stress corrosion. The crack propagates through the growth and coalescence of nanoscale damage spots. This cavitation process is shown to be the key mechanism responsible for damage spreading within the process zone. The possible origin of the nucleation of cavities, as well as the implications on the selection of both the cavity size at coalescence and the process zone extension are finally discussed.Comment: 12 page

Nonequilibrium brittle fracture propagation: Steady state, oscillations and intermittency

A minimal model is constructed for two-dimensional fracture propagation. The heterogeneous process zone is presumed to suppress stress relaxation rate, leading to non-quasistatic behavior. Using the Yoffe solution, I construct and solve a dynamical equation for the tip stress. I discuss a generic tip velocity response to local stress and find that noise-free propagation is either at steady state or oscillatory, depending only on one material parameter. Noise gives rise to intermittency and quasi-periodicity. The theory explains the velocity oscillations and the complicated behavior seen in polymeric and amorphous brittle materials. I suggest experimental verifications and new connections between velocity measurements and material properties.Comment: To appear in Phys. Rev. Lett., 6 pages, self-contained TeX file, 3 postscript figures upon request from author at [email protected] or [email protected], http://cnls-www.lanl.gov/homepages/rafi/rafindex.htm

Theory of dynamic crack branching in brittle materials

The problem of dynamic symmetric branching of an initial single brittle crack propagating at a given speed under plane loading conditions is studied within a continuum mechanics approach. Griffith's energy criterion and the principle of local symmetry are used to determine the cracks paths. The bifurcation is predicted at a given critical speed and at a specific branching angle: both correlated very well with experiments. The curvature of the subsequent branches is also studied: the sign of $T$, with $T$ being the non singular stress at the initial crack tip, separates branches paths that diverge from or converge to the initial path, a feature that may be tested in future experiments. The model rests on a scenario of crack branching with some reasonable assumptions based on general considerations and in exact dynamic results for anti-plane branching. It is argued that it is possible to use a static analysis of the crack bifurcation for plane loading as a good approximation to the dynamical case. The results are interesting since they explain within a continuum mechanics approach the main features of the branching instabilities of fast cracks in brittle materials, i.e. critical speeds, branching angle and the geometry of subsequent branches paths.Comment: 41 pages, 15 figures. Accepted to International Journal of Fractur