DLC/a-Si:H multilayers films to improve wear resistance of components of common rail injection system

The Common Rail Injection System (CRIS) is diesel engines' main fuel injection system. Due to market needs, such as replacing fuel from diesel to biodiesel, several mechanical problems were observed, including the wear of the metallic components. This paper proposed improving the wear resistance of steel SAE 1045, which can be used in some elements of injection systems, by depositing DLC multilayer films using a plasma Duplex treatment. Firstly, the samples were nitrided in atmospheric plasma and then coated with thin films of DLC/a-Si:H multilayers using a modified pulsed-DC PECVD system. The duplex treatment may reduce friction and consequently facilitate sliding contact. The tribological tests were performed in a cylinder-disc tribometer designed and constructed exclusively to simulate the real contact of components under pressure and movement conditions in the CRIS. The results showed a considerable increase in surface hardness due to the formation of iron nitrides. The DLC/a-Si:H coating reduced the surface roughness because of the plastic deformation of this layer after the tribological tests. Also, this mechanism contributed to the decrease in wear and improved performance of the studied component

Macrophages adhesion rate on Ti-6Al-4V substrates: polishing and DLC coating effects

Abstract Introduction Various works have shown that diamond-like carbon (DLC) coatings are able to improve the cells adhesion on prosthesis material and also cause protection against the physical wear. On the other hand there are reports about the effect of substrate polishing, in evidence of that roughness can enhance cell adhesion. In order to compare and quantify the joint effects of both factors, i.e, polishing and DLC coating, a commonly prosthesis material, the Ti-6Al-4V alloy, was used as raw material for substrates in our studies of macrophage cell adhesion rate on rough and polished samples, coated and uncoated with DLC. Methods The films were produced by PECVD technique on Ti-6Al-4V substrates and characterized by optical profilometry, scanning electron microscopy and Raman spectroscopy. The amount of cells was measured by particle analysis in IMAGE J software. Cytotoxicity tests were also carried out to infer the biocompatibility of the samples. Results The results showed that higher the surface roughness of the alloy, higher are the cells fixing on the samples surface, moreover group of samples with DLC favored the cell adhesion more than their respective uncoated groups. The cytotoxity tests confirmed that all samples were biocompatible independently of being polished or coated with DLC. Conclusion From the observed results, it was found that the rougher substrate coated with DLC showed a higher cell adhesion than the polished samples, either coated or uncoated with the film. It is concluded that the roughness of the Ti-6Al-4V alloy and the DLC coating act complementary to enhance cell adhesion

Scratch and Wear Behaviour of Co-Cr-Mo Alloy in Ringer’s Lactate Solution

Cobalt–chromium–molybdenum (Co-Cr-Mo) alloy is a material recommended for biomedical implants; however, to be suitable for this application, it should have good tribological properties, which are related to grain size. This paper investigates the tribological behaviour of a Co-Cr-Mo alloy produced using investment casting, together with electromagnetic stirring, to reduce its grain size. The samples were subjected to wear and scratch tests in simulated body fluid (Ringer’s lactate solution). Since a reduction in grain size can influence the behaviour of the material, in terms of resistance and tribological response, four samples with different grain sizes were produced for use in our investigation of the behaviour of the alloy, in which we considered the friction coefficient, wear, and scratch resistance. The experiments were performed using a tribometer, with mean values for the friction coefficient, normal load, and tangential force acquired and recorded by the software. Spheres of Ti-6Al-4V and 316L steel were used as counterface materials. In addition, to elucidate the influence of grain size on the mechanical properties of the alloy, observations were conducted via scanning electron microscopy (SEM) with electron backscatter diffraction (EBSD). The results showed changes in the structure, with a reduction in grain size from 5.51 to 0.79 mm. Using both spheres, the best results for the friction coefficient and wear volume corresponded to the sample with the smallest grain size of 0.79 mm. The friction coefficients obtained were 0.37 and 0.45, using the Ti-6Al-4V and 316L spheres, respectively. These results confirm that the best surface finish for Co-Cr-Mo alloy used as a biomedical implant is one with a smaller grain size, since this results in a lower friction coefficient and low wear