GEOCON BRIDGE: Geopolymer Concrete Mixture for Structural Applications

The sustainability of infrastructure projects is becoming increasingly important issue in engineering practice. This means that in the future the construction materials will be selected on the basis of the contribution they can make to reach sustainability requirements. Geopolymers are materials based on by-products from industries. By using geopolymer concrete technology it is possible to reduce our waste and to produce concrete in the environmental-friendly way. An 80% or greater reduction of greenhouse gases compared with Ordinary Portland Cement (OPC) can be achieved through geopolymer technology. However, there are limited practical applications and experience. For a broad and large scale industrial application of geopolymer concrete, challenges still exist in the technological and engineering aspects. The main goal of GeoCon Bridge project was to develop a geopolymer concrete mixture and to upscale it to structural application. The outputs of projects provide input for development of recommendations for structural design of geopolymer based reinforced concrete elements. Through a combination of laboratory experiments on material and structural elements, structural design and finite element simulations, and based on previous experience with OPC concrete, knowledge generated in this project provides an important step towards a “cement free” construction. The project was performed jointly by three team members: Microlab and Group of Concrete Structures from Technical University of Delft and Technical University of Eindhoven

Alkali-activated concrete: development of material properties (strength and stiffness) and flexural behaviour of reinforced beams over time

Ordinary Portland Cement (OPC) consumption has grown nearly exponentially in the last twenty years. OPC has become the highest-volume manufactured product on the planet. Production of OPC is energy-intensive, consumes unrenewable natural resources and is one of the primary contributors to global warming (accounting for at least 5-8% of worldwide anthropogenic CO2 emissions). An alternative for OPC concrete is Alkali-Activated Concrete (AAC), for which Portland cement is completely substituted by an alternative binder. Instead of using OPC and water, precursors (raw materials) like Blast Furnace Slag (BFS) or Fly Ash (FA) are activated with an alkaline activator solution.Although AAC seems to have promising qualities for structural application in terms of sustainability, worldwide use is not yet established. One of the reasons for this is the fact that there are no available regulations or codes to apply it, the material is relatively new and limited research has been conducted. For OPC concrete, the design codes are based on compressive strength at 28 days (strength at later ages stays either constant or is higher) and most other mechanical properties used in calculations are estimated based on this compressive strength. For AAC it is not yet sure if the same relations and assumptions as for OPC are also valid. First, because mechanical properties that have been reported for AAC in literature vary a lot, depending on mixture composition and curing conditions. Second, the long-term strength development of AAC is scarcely investigated and it is not clear if the compressive strength at 28 days can be used as a safe reference for design. Namely, a few researchers reported a decrease of strength or stiffness over time, for AAC mixtures that contain blast furnace slag. The observed decrease might not be a very desirable phenomenon and should be well-understood prior to wider structural application of AAC. Therefore, the main research question of this thesis is: Can a decrease of stiffness and strength over time, as sometimes reported in literature for AAC, also be found for AAC used at TU Delft and if so, what could be an explanation for this behaviour? Does the amount of BFS in the binder play a role, as a decrease over time has only been reported for AAC containing BFS? And if not, what other cause could lead to a decrease of properties over time? The intention is to make some first steps towards a better understanding of this phenomenon.The research question is investigated in an experimental manner. Compressive strength, elastic modulus, splitting tensile strength and flexural strength are tested at different ages (28, 56 and 91 days) after being wet-cured (20°C and 95% RH) for 28 days. Two different AAC mixtures are investigated, S100 and S50, characterized by a BFS/FA binder ratio of 100:0 and 50:50 respectively. Furthermore, the flexural behaviour of reinforced beams is investigated by conducting four-point bending tests on both S100 and S50 concrete of two different ages (33/34 days and 69/70 days) and compared to an OPC concrete control beam. Civil Engineering | Building Engineering - Structural Desig

Time-dependent material properties and reinforced beams behavior of two alkali-activated types of concrete

This paper presents an experimental study on the development of material properties over time (up to around 2 years) and the structural behavior of reinforced beams, for two types of alkali-activated concrete (AAC). Compressive strength, flexural strength, tensile splitting strength, elastic modulus, and flexural behavior of reinforced beams are investigated. Tested material properties of AAC are compared with the properties of conventional concrete, as predicted by Eurocode. For the mixes of AAC and the conventional concretes with the same 28 days compressive strength, flexural and tensile splitting strength at 28 days are found to be similar, whereas the elastic moduli of AAC mixtures is up to 30% lower than those of conventional concrete. Related to the long term behavior, after 28 days moist-curing and subsequently exposing AAC specimens to laboratory conditions (50% RH/20°C), a reduction of flexural strength, tensile splitting strength and elastic modulus, is observed. Structural behavior of the reinforced AAC beams in four-point bending test seems not to be affected significantly by the observed decrease in material properties, and is found to be similar to that of conventional concrete beams. The acquired results indicate that the observed decrease of material properties over time might be related to drying (moisture loss). However, more research is needed to understand the phenomenon, especially related to the aimed structural application and safe upscaling of AAC.Civil Engineering and GeosciencesConcrete StructuresMaterials and Environmen

Geocon bridge geopolymer concrete mixture for structural applications

\u3cp\u3eThe sustainability of infrastructure projects is becoming increasingly important issue in engineering practice. This means that in the future the construction materials will be selected on the basis of the contribution they can make to reach sustainability requirements. Geopolymers are materials based on by-products from industries. By using geopolymer concrete technology it is possible to reduce our waste and to produce concrete in the environmental-friendly way. An 80% or greater reduction of greenhouse gases compared with Ordinary Portland Cement (OPC) can be achieved through geopolymer technology. However, there are limited practical applications and experience. For a broad and large scale industrial application of geopolymer concrete, challenges still exist in the technological and engineering aspects. The main goal of GeoCon Bridge project was to develop a geopolymer concrete mixture and to upscale it to structural application. The outputs of projects provide input for development of recommendations for structural design of geopolymer based reinforced concrete elements. Through a combination of laboratory experiments on material and structural elements, structural design and finite element simulations, and based on previous experience with OPC concrete, knowledge generated in this project provides an important step towards a “cement free” construction. The project was performed jointly by three team members: Microlab and Group of Concrete Structures from Technical University of Delft and Technical University of Eindhoven.\u3c/p\u3

Geocon bridge geopolymer concrete mixture for structural applications

The sustainability of infrastructure projects is becoming increasingly important issue in engineering practice. This means that in the future the construction materials will be selected on the basis of the contribution they can make to reach sustainability requirements. Geopolymers are materials based on by-products from industries. By using geopolymer concrete technology it is possible to reduce our waste and to produce concrete in the environmental-friendly way. An 80% or greater reduction of greenhouse gases compared with Ordinary Portland Cement (OPC) can be achieved through geopolymer technology. However, there are limited practical applications and experience. For a broad and large scale industrial application of geopolymer concrete, challenges still exist in the technological and engineering aspects. The main goal of GeoCon Bridge project was to develop a geopolymer concrete mixture and to upscale it to structural application. The outputs of projects provide input for development of recommendations for structural design of geopolymer based reinforced concrete elements. Through a combination of laboratory experiments on material and structural elements, structural design and finite element simulations, and based on previous experience with OPC concrete, knowledge generated in this project provides an important step towards a “cement free” construction. The project was performed jointly by three team members: Microlab and Group of Concrete Structures from Technical University of Delft and Technical University of Eindhoven.Materials and EnvironmentConcrete StructuresMicrolabSteel & Composite Structure