Unravelling the optimization of few-layer graphene crystallinity and electrical conductivity in ceramic composites by Raman spectroscopy

Zirconia composites with few-layer graphene (FLG) were prepared by two powder processing routines -ultrasonic agitation or planetary ball milling- and spark plasma sintered at 1250 and 1300 °C. An in-depth study of the crystallinity of FLG, in terms of presence and nature of defects, was performed by Raman spectroscopy, revealing enhanced FLG crystallinity after sintering. This enhancement was more noticeable in the composites sintered at the highest temperature, with lower amount of structural defects and amorphous carbon. However, remaining amorphous carbon was detected in the composites prepared by planetary ball milling even after sintering at the highest temperature, resulting in lower electrical conductivities. Optimum results in terms of electrical conductivity were achieved for the composites prepared by ultrasonic agitation and sintered at 1300 °C, with electrical percolation limit below 2.5 vol% FLG and high electrical conductivity (678 S/m for 5 vol% FLG), as result of the enhanced FLG crystallinity after sintering.Ministerio de Ciencia, Innovación y Universidades PGC 2018- 101377-B-100Ministerio de Asuntos Económicos y Transformación Digital BES-2016- 078711Universidad de Sevilla USE-18740-

Graphene nanoplatelets for electrically conductive 3YTZP composites densified by pressureless sintering

3 mol% yttria tetragonal zirconia polycrystalline (3YTZP) ceramic composites with 2.5, 5 and 10 vol% graphene nanoplatelets (GNP) were pressureless sintered in argon atmosphere between 1350 and 1450 °C. The effects of the GNP content and the sintering temperature on the densification, microstructure and electrical properties of the composites were investigated. An isotropic distribution of GNP surrounding ceramic regions was exhibited regardless the GNP content and sintering temperature used. Electrical conductivity values comparable to the ones of fully dense composites prepared by more complex techniques were obtained, even though full densification was not achieved. While the composite with 5 vol% GNP exhibited electrical anisotropy with a semiconductor-type behaviour, the composite with 10 vol% GNP showed an electrically isotropic metallic-type behaviour.Ministerio de Economía y Competitividad MAT2015-67889-

A first insight into the microstructure and crack propagation in novel boron nitride nanosheet/3YTZP composites

In this work, novel 3mol% yttria tetragonal zirconia polycristalline (3YTZP) ceramic composites with boron nitride nanosheets (BNNS) are investigated for the first time. Highly densified composites with 1 and 4vol% BNNS were obtained by spark plasma sintering (SPS) after BNNS synthesis using a solution exfoliation method and BNNS dispersion into the ceramic powder by ultrasonication. The BNNS presented homogeneous distribution throughout the ceramic matrix and preferential alignment in the plane perpendicular to the pressing axis during SPS. The BNNS incorporation had practically no effect on the Vickers hardness of the material nor on the Young's modulus. Anisotropy in crack development was found in the composite with 4%vol BNNS, together with a mechanism of extensive microcracking. Several energy-absorbing mechanisms during crack propagation, such as crack deflection, crack bridging, crack branching, BNNS pull-out and BNNS debonding, were identified in the composites by a close observation of the indentation-induced fracture paths.Ministerio de Ciencia e Innovación PGC-2018-101377-B-10

Microstructure and impedance spectroscopy of 3YTZP/SWNT ceramic nanocomposites

This work provides new insights on microstructure and electrical properties of 3 mol% Y2O3–ZrO2 (3YTZP) composites with 0.5, 1, and 1.5 vol% single walled carbon nanotubes (SWNTs). The composites were spark plasma sintered (SPS) in identical conditions at 1250 °C from powder prepared by two different processing routines, with the aim of optimizing the SWNTs dispersion throughout the ceramic matrix. High densification and submicrometric grain size were achieved in all the composites. Electrical properties of the composites were characterized in a wide temperature range, and modeling of the impedance properties was approached by means of an equivalent circuit that allows separation of the individual SWNT bundles contribution to resistance from the resistance due to junctions between bundles. Effects of the homogeneous distribution of SWNTs at the ceramic grain boundaries on the crystalline phases, percolation threshold, total conductivity and evolution of junctions׳ resistivity with temperature were analyzed and discussed.España Ministerio de Ciencia e Innovación MAT2012-34217Junta de Andalucia P12-FQM107

Study of the Influence of Sintering Atmosphere and Mechanical Activation on the Synthesis of Bulk Ti2AlN MAX Phase Obtained by Spark Plasma Sintering

The influence of the mechanical activation process and sintering atmosphere on the microstructure and mechanical properties of bulk Ti2AlN has been investigated. The mixture of Ti and AlN powders was prepared in a 1:2 molar ratio, and a part of this powder mixture was subjected to a mechanical activation process under an argon atmosphere for 10 h using agate jars and balls as milling media. Then, the sintering and production of the Ti2AlN MAX phase were carried out by Spark Plasma Sintering under 30 MPa with vacuum or nitrogen atmospheres and at 1200 °C for 10 min. The crystal structure and microstructure of consolidated samples were characterized by X-ray Diffraction, Scanning Electron Microscopy, and Energy Dispersive X-ray Spectroscopy. The X-ray diffraction patterns were fitted using the Rietveld refinement for phase quantification and determined their most critical microstructural parameters. It was determined that by using nitrogen as a sintering atmosphere, Ti4AlN3 MAX phase and TiN were increased at the expense of the Ti2AlN. In the samples prepared from the activated powders, secondary phases like Ti5Si3 and Al2O3 were formed. However, the higher densification level presented in the sample produced by using both nitrogen atmosphere and MAP powder mixture is remarkable. Moreover, the high-purity Ti2AlN zone of the MAX-1200 presented a hardness of 4.3 GPa, and the rest of the samples exhibited slightly smaller hardness values (4.1, 4.0, and 4.2 GPa, respectively) which are matched with the higher porosity observed on the SEM images.España, Universidad de Sevilla CITIUS under the grant PPIT-2021, project no. 2021/00000691España project funded by the Madrid region under program S2018/NMT-4381 MAT4.0-C

Hardness and flexural strength of single-walled carbon nanotube/alumina composites

This work adds new experimental facts on room temperature hardness and flexural strength of alumina and composites with 1, 2, 5 and 10 vol% single-walled carbon nanotubes (SWNT) with similar grain size. Monolithic Al2O3 and composites were spark plasma sintered (SPS) in identical conditions at 1300 &Deg;C, achieving high density, submicrometric grain size and a reasonably homogeneous distribution of SWNT along grain boundaries for all compositions with residual agglomerates. Vickers hardness values comparable to monolithic alumina were obtained for composites with low (1 vol%) SWNT content, though they decreased for higher concentrations, attributed to the fact that SWNT constitute a softer phase. Three-point bending flexural strength also decreased with increasing SWNT content. Correlation between experimental results and microstructural analysis by electron microscopy indicates that although SWNT agglomerates have often been blamed for detrimental effects on the mechanical properties of these composites, they are not the main cause for the reported decay in flexural strength.Ministerio de Ciencia e Innovación (España) MAT2009-11078 MAT2012-34217Junta de Andalucía P12-FQM-107

Electrical properties of reduced 3YTZP ceramics consolidated by spark plasma sintering

3 mol% Yttria doped zirconia ceramics were consolidated by spark plasma sintering (SPS) at two sintering temperatures with the aim of achieving two different reduction levels. Microstructural characterization of the ceramics was performed by scanning electron microscopy (SEM). Electrical properties were investigated by means of impedance spectroscopy from room temperature up to 500 °C. The two ceramics presented a remarkably different electrical behavior. The effect of the extra electrons introduced by reduction during SPS on both the bulk and the grain boundary conductivity was analyzed and discussed.España Mineco MAT2009-11078 MAT2012-34217Junta de Andalucia P12-FQM-107

Spark Plasma Sintered Zirconia Ceramic Composites with Graphene-Based Nanostructures

The addition of graphene-based nanostructures (GBNs) can improve the inherent fragility of ceramics and provide them with improved electrical and thermal conductivities. However, both the starting material (ceramic matrix and GBNs) and the processing/sintering approach are crucial for the final composite microstructure and properties. This work focuses on the influence of the content and dimensions of the GBN filler (10 and 20 vol%; 3 and ~150 layers), the powder-processing conditions (dry versus wet), and the homogenization method (ultrasound sonication versus high-energy planetary ball milling) on GBN/tetragonal zirconia (3YTZP) composites. The microstructure and electrical properties of the spark plasma sintered (SPS) composites were quantified and analyzed. The highest microstructural homogeneity with an isotropic microstructure was achieved by composites prepared with thicker GBNs milled in dry conditions. A high content (20 vol%) of few-layered graphene as a filler maximizes the electrical conductivity of the composites, although it hinders their densification.Ministerio de Economía y Competitividad MAT2015-67889-P

Improvement of Vickers hardness measurement on SWNT/Al2O3 composites consolidated by spark plasma sintering

Dense alumina composites with different carbon nanotube content were prepared by colloidal processing and consolidated by Spark Plasma Sintering (SPS). Single-wall carbon nanotubes (SWNTs) were distributed at grain boundaries and also into agglomerates homogeneously dispersed. Carrying out Vickers hardness tests on the cross-section surfaces instead of top (or bottom) surfaces has shown a noticeable increase in the reliability of the hardness measurements. This improvement has been mainly attributed to the different morphology of carbon nanotube agglomerates, which however does not seem to affect the Vickers hardness value. Composites with lower SWNT content maintain the Vickers hardness of monolithic alumina, whereas it significantly decreases for the rest of compositions. The decreasing trend with increasing SWNT content has been explained by the presence of higher SWNT quantities at grain boundaries. Based on the results obtained, a method for optimizing Vickers hardness tests performance on SWNT/Al2O3 composites sintered by SPS is proposed.Ministerio de Ciencia e Innovación (España) MAT2009-11078 MAT2012-34217Junta de Andalucía P12–FQM–107

Flexure Strength and Fracture Propagation in Zirconia Ceramic Composites with Exfoliated Graphene Nanoplatelets

In this work, the flexure strength and fracture propagation mechanisms in yttria tetragonal zirconia (3YTZP) dense composites with 1 and 5 vol.% exfoliated graphene nanoplatelets (e-GNP) were assessed. The composite powders were processed by dry planetary ball milling to exfoliate the as-received GNP, and then densified by spark plasma sintering (SPS). The hardness and Young’s modulus were measured by Vickers indentation and the impulse-echo technique, respectively. Flexural strength and modulus were estimated by four-point bending tests. Finally, cracks originated by Vickers indentations were analyzed by scanning electron microscopy (SEM). The Raman spectra and SEM observations showed a reduction in the number of graphene layers and most remarkably in the lateral size of the e-GNP, achieving a very homogeneous distribution in the ceramic matrix. The hardness, elastic modulus, and flexural strength of the 3YTZP matrix did not vary significantly with the addition of 1 vol.% e-GNP, but they decreased when the content increased to 5 vol.%. The addition of e-GNP to 3YTZP increased its reliability under bending, and the small lateral size of the e-GNP produced isotropic fracture propagation. However, the energy dissipation mechanisms conventionally attributed to the larger GNP such as fracture deflection or blocking were limited.Ministerio de Economía y Competitividad MAT 2015-67889-PMinisterio de Ciencia, Innovación y Universidades PGC 2018–101377–B-10