Investigation on thermal management performance of PCM-fin structure for Li-ion battery module in high-temperature environment

The safety, performance and durability of the Li-ion battery module are limited by the operating temperature especially in the hot temperature regions, hence the thermal management system is essential for battery module. In this paper a novel phase change material (PCM) and fin structure was proposed for the thermal management system of LiFePO4 battery module to reduce the maximum temperature and improve the temperature uniformity in high-temperature environment (40 °C). Carefully designed experiments were performed for model validation. The effects of PCM species, fin thickness, fin spacing and PCM thickness on the cooling performance of battery module were investigated numerically. The results showed that PCM-fin structure thermal management system with optimized design exhibited good thermal performance, keeping the maximum temperature of the battery surface under 51 °C at relatively high discharge rate of 3C. Moreover, by investigating the thermal behavior of PCM during discharge process and cycle test, it has been found that PCM-fin structure has the advantage of improving natural convection and heat conduction within the PCM structure, and as a result enhances heat dissipation efficiency and reduces failure risk in passive thermal management systems using PCMs

Development of FEB Configuration Test Board for ATLAS NSW Upgrade

The FEB(front end board) configuration test board is developed aiming at meeting the requirement of testing the new generation ASIC(application-specific integrated circuit) chips and its configuration system for ATLAS NSW(New Small Wheel) upgrade, In this paper, some functions are developed in terms of the configurations of the key chips on the FEB, VMM3 and TDS2 using GBT-SCA. Additionally, a flexible communication protocol is designed, verifying the whole data link. It provides technical reference for prototype FEB key chip configuration and data readout, as well as the final system configuration

A novel battery thermal management system coupling with PCM and optimized controllable liquid cooling for different ambient temperatures

In order to improve the working performance of the lithium-ion battery pack in continuous operation under different ambient temperatures, a coupled composite phase change material and liquid cooling thermal management system is proposed. The simulation for this system under a cycle that a 3C rate discharging and then a 0.5C charging was conducted, as well as comparison tests concerning factors such as cell-to-cell spacing, cell-to-tube distance, channel number and coolant velocity. Simulation results showed that the coupled system with suitable design exhibited good thermal performance at an ambient temperature of 30 °C, which kept the maximum surface temperature and the temperature difference of the battery pack at 41.1 °C and 4 °C at the end of 3C discharge. Then, the latent heat of phase change material was also recovered by the liquid cooling during the 0.5C charge. Specially designed experiments have also been conducted to verify the effectiveness and practicability of the proposed coupled system. Based on this system, a liquid cooling strategy was proposed for controlling the velocity and inlet temperature of coolant by monitoring the temperature of the phase change material and environment. This further improved the thermal performance of the battery pack during cycling at different ambient temperatures and significantly reduced the unnecessary power consumption of liquid cooling during this process