The effect of nozzle geometry over internal flow and spray formation for three different fuels

The influence of internal nozzle flow characteristics over macroscopic spray development is studied experimentally for two different nozzle geometries and three fuels. The measurements include a complete hydraulic characterization consisting of instantaneous injection rate and spray momentum flux measurements, followed by a high-speed visualization of isothermal liquid spray in combination with cylindrical and conical nozzle configurations. Two of the fuels are pure components n-heptane and n-dodecane while the third fuel consists of a three-component surrogate to better represent the physical and chemical properties of diesel fuel. The cylindrical nozzle with 8.6 % larger diameter, in spite of higher mass flow rate and momentum flux, shows slower spray tip penetration when compared to the conical nozzle. The spreading angle is found to be inversely proportional to the spray tip penetration. The spreading angle is largely influenced by the nozzle geometry and the ambient density. Rail pressure was found to have weak influence on the near-field spreading angle and no influence on the standard deviation of the spreading angle. n-Heptane spray shows slowest penetration rates while n-dodecane and the surrogate fuel mixture show very similar spray behavior for variations in injection pressure and back pressure. However, the surrogate fuel mixture shows higher penetration than n-dodecane when using the conical nozzle and lower penetration than n-dodecane when using cylindrical nozzle.This work was sponsored by Ministerio de Economia y Competitividad of the Spanish Government in the frame of the Project "Estudio de la interaccin chorro-pared en condiciones realistas de motor", Reference TRA2015-67679-c2-1-R. Additionally, the employed nozzles and diesel surrogate were provided and defined by GM R&D.Payri Marín, R.; Viera Sotillo, JP.; Gopalakrishnan, V.; Szymkowicz, PG. (2016). The effect of nozzle geometry over internal flow and spray formation for three different fuels. Fuel. 183:20-33. doi:10.1016/j.fuel.2016.06.041S203318

Development of a Diesel Surrogate Fuel Library

[EN] Diesel fuel is composed of a complex mixture of hundreds of hydrocarbons that vary globally depending on crude oil sources, refining processes, legislative requirements and other factors. In order to simplify the study of this fuel, researchers create surrogate fuels to mimic the physical and chemical properties of Diesel fuels. This work employed the commercial software Reaction Workbench - Surrogate Blend Optimizer (SBO) to develop a Surrogate Fuel Library containing 18 fuels. Within the fuel library, the cetane number ranges from 35 to 60 (in increments of 5) at threshold soot index (TSI) levels representative of low, baseline and high sooting tendency fuels (TSI = 17, 31 and 48, respectively). The Surrogate Fuel Library provides the component blend ratios and predicted properties for cetane number, threshold soot index, lower heating value, density, kinematic viscosity, molar hydrogen-to-carbon ratio and distillation curve temperatures from T-10 to T-90. A market petroleum Diesel fuel with a cetane number of 50 and a threshold soot index of 31 was selected as the Baseline Diesel Fuel. The combustion, physical and chemical properties of the Baseline Diesel Fuel were precisely matched by the Baseline Surrogate Fuel. To validate the SBO predicted fuel properties, a set of five surrogate fuels, deviating in cetane number and threshold soot index, were blended and examined with ASTM tests. Good agreement was obtained between the SBO predicted and ASTM measured fuel properties. To further validate the Surrogate Fuel Library, key properties that were effected by altering the component blend ratios to control cetane number and TSI were compared to a set of five market Diesel fuels with good results. These properties included density, viscosity, energy density and the T-10 and T-90 distillation temperatures. The Surrogate Fuel Library provided by this work supplies Diesel engine researchers and designers the ability to analytically and experimentally vary fuel cetane number and threshold soot index with fully-representative surrogate fuels. This new capability to independently vary cetane number and threshold soot index provides a means to further enhance the understanding of Diesel combustion and design future combustion systems that improve efficiency and emissions.Szymkowicz, P.; Benajes, J. (2018). Development of a Diesel Surrogate Fuel Library. Fuel. 222:21-34. https://doi.org/10.1016/j.fuel.2018.01.112S213422

Single-cylinder engine evaluation of a multi-component diesel surrogate fuel at a part-load operating condition with conventional combustion

[EN] Simple, yet fully-representative surrogate fuels are needed to model market Diesel fuels. The surrogates must closely mimic market Diesel fuel properties and match the engine combustion and emissions behavior. To this end, the combustion and emissions performance of a market Diesel fuel and a four-component surrogate fuel were investigated using a single-cylinder, light-duty Diesel engine with contemporary combustion and fuel injection technology. The surrogate fuel, which was developed in previous work, was composed of normal-hexadecane/2,2,4,4,6,8,8-heptamethylnonane/decahydronaphthalene/1-methylnaphthalene with a volume fraction formulation of 0.37/0.33/0.18/0.12. Fuel test results showed the physical, chemical and combustion properties of the market Diesel fuel were closely matched by the surrogate. The fuels were evaluated by engine tests conducted at 1500 r/min and 9 bar IMEP. At this operating condition, the Diesel combustion process demonstrated low-temperature heat release, premixed and diffusion combustion regions. Test results from EGR and combustion phasing sweeps showed the engine combustion behavior, exhaust CO, HC, NOx, smoke and particle size distributions from the market Diesel fuel were very closely matched by the surrogate fuel. It can be concluded that under the engine conditions evaluated by this work, the four-component surrogate fuel accurately represents the market Diesel fuel. Thus, for conventional Diesel combustion conditions, the surrogate should prove useful for future applications such as kinetic mechanism development, fuel spray and combustion simulation, and further experimental investigations.The authors would like to thank General Motors Global Research and Development for supporting this research. Additionally, the authors would like to thank Venkatesh Gopalakrishnan, Vicent Domeneche-Llopis, Seunghwan Kuem and Richard Peterson for many useful discussions that significantly contributed to this work.Szymkowicz, PG.; Benajes, J. (2018). Single-cylinder engine evaluation of a multi-component diesel surrogate fuel at a part-load operating condition with conventional combustion. Fuel. 226:286-297. https://doi.org/10.1016/j.fuel.2018.03.157S28629722