Optimisation of granola breakfast cereal manufacturing process by wet granulation and pneumatic conveying

This study has considered the optimisation of granola breakfast cereal manufacturing processes by wet granulation and pneumatic conveying. Granola is an aggregated food product used as a breakfast cereal and in cereal bars. Processing of granola involves mixing the dry ingredients (typically oats, nuts, etc.) followed by the addition of a binder which can contain honey, water and/or oil. In this work, the design and operation of two parallel wet granulation processes to produce aggregate granola products were incorporated: a) a high shear mixing granulation process followed by drying/toasting in an oven. b) a continuous fluidised bed followed by drying/toasting in an oven. In high shear granulation the influence of process parameters on key granule aggregate quality attributes such as granule size distribution and textural properties of granola were investigated. The experimental results show that the impeller rotational speed is the single most important process parameter which influences granola physical and textural properties. After that binder addition rate and wet massing time also show significant impacts on granule properties. Increasing the impeller speed and wet massing time increases the median granule size while also presenting a positive correlation with density. The combination of high impeller speed and low binder addition rate resulted in granules with the highest levels of hardness and crispness. In the fluidised bed granulation process the effect of nozzle air pressure and binder spray rate on key aggregate quality attributes were studied. The experimental results show that a decrease in nozzle air pressure leads to larger in mean granule size. The combination of lowest nozzle air pressure and lowest binder spray rate results in granules with the highest levels of hardness and crispness. Overall, the high shear granulation process led to larger, denser, less porous and stronger (less likely to break) aggregates than the fluidised bed process. The study also examined the particle breakage of granola during pneumatic conveying produced by both the high shear granulation and the fluidised bed granulation process. Products were pneumatically conveyed in a purpose built conveying rig designed to mimic product conveying and packaging. Three different conveying rig configurations were employed; a straight pipe, a rig consisting two 45° bends and one with 90° bend. Particle breakage increases with applied pressure drop, and a 90° bend pipe results in more attrition for all conveying velocities relative to other pipe geometry. Additionally for the granules produced in the high shear granulator; those produced at the highest impeller speed, while being the largest also have the lowest levels of proportional breakage while smaller granules produced at the lowest impeller speed have the highest levels of breakage. This effect clearly shows the importance of shear history (during granule production) on breakage during subsequent processing. In terms of the fluidised bed granulation, there was no single operating parameter that was deemed to have a significant effect on breakage during subsequent conveying. Finally, a simple power law breakage model based on process input parameters was developed for both manufacturing processes. It was found suitable for predicting the breakage of granola breakfast cereal at various applied air velocities using a number of pipe configurations, taking into account shear histories

Benefits of Value Addition in Agricultural Produce on Land, Water and Labor Productivities under Arid Agriculture: Case of Dates in Oman

Oman is an arid country in the Middle East with water scarcity, and hence land and labor management issues hindering agricultural sustainability and food security. Value addition can minimize food wastes, which is crucial to achieve sustainability by improving the land, water and labor productiveness. This study aimed to evaluate and quantify the improvements in land, water and labor productivities through value addition in date cultivated under arid conditions in Oman. Five date factories and different value-added products of the most popular date varieties, Khalas and Fardh were selected for this study. The comparisons were made between productivity improvements of the value-added products and the raw products. Khalas dates value-added with nuts had the highest productivity ratio of 540%, the same for Fardh was 360% while the lowest were in Khalas value-added with flavors with 111% and in Fardh date paste with 129%. In Khalas, the best improvement by the value addition in average land, water and labor productivities from the base-values of 6.93 ton ha-1, 0.57 kg m-3, and 0.82 kg h-1 of the raw date were 25.05 ton ha-1, 2.06 kg m-3, and 2.95 kg h-1 in date with nuts, respectively; while in the Fardh, these were 18.82 ton h-1, 1.55 kg m-3, and 2.21 kg h-1 respectively of the same value-added product. The variations in productivity improvement of selected value-added products could be due to the availability and cost of the raw dates, cost of the value addition, market options and selling price. Value addition showed high potential for improving productivities under arid conditions and is worth making adoption efforts for achieving agricultural sustainability goals

Effect of pretreatment and temperature on drying characteristics and quality of green banana peel

In banana cultivation, a considerable amount of the production is wasted every year because of various constraints present in the post-harvest management chain. Converting green banana pulp and peels into flour could help to reduce losses and enable the food sector to keep the product for an entire year or more. In order to use green banana fruit and peel flour in the food industry as a raw ingredient such as in bakery and confectionery items—namely biscuits, cookies, noodles, nutritious powder, etc.—it is essential to standardize the process for the production of the flour. As a result, the purpose of this study was to investigate the influence of pretreatment and temperature on the drying capabilities and quality of dried green banana peel. The green banana peel pieces were pretreated with 0.5 and 1.0% KMS (potassium metabisulfite), and untreated samples were taken as control, and dried at 40°, 50°, and 60 °C in a tray dryer. To reduce the initial moisture content of 90–91.58% (wb) to 6.25–9.73% (wb), a drying time of 510–360 min was required in all treatments. The moisture diffusivity (Deff) increased with temperature, i.e., Deff increased from 5.069–6.659 × 10−8, 6.013–7.653 × 10−8, and 4.969–6.510 × 10−8 m2/s for the control sample, 0.5% KMS, and 1.0% KMS, respectively. The Page model was determined to be the best suited for the drying data with the greatest R2 and the least χ2 and RSME values in comparison with the other two models. When 0.5% KMS-pretreated materials were dried at 60 °C, the water activity and drying time were minimal. Hue angle, chroma, and rehydration ratio were satisfactory and within the acceptable limits for 0.5% KMS-pretreated dried banana peel at 60 °C

Design of Packaging Vents for Cooling Fresh Horticultural Produce

Abstract This review focuses on the design of vents in packages used for handling horticulture produce. The studies on vent designs that are conducted to obtain fundamental understanding of the mechanisms by which different parameters affect the rate and homogeneity of the airflow and the cooling process are presented. Ventilated packages should be designed in such a way that they can provide a uniform airflow distribution and consequently uniform produce cooling. Total opening area and opening size and position show a significant effect on pressure drop, air distribution uniformity and cooling efficiency. Recent advances in measurement and mathematical modelling techniques have provided powerful tools to develop detailed investigations of local airflow rate and heat and mass transfer processes within complex packaging structures. The complexity of the physical structure of the packed systems and the biological variability of the produce make both experimental and model-based studies of transport processes challenging. In many of the available mathematical models, the packed structure is assumed as a porous medium; the limitations of the porous media approach are evident during vented package design studies principally when the containerto-produce dimension ratio is below a certain value. The complex and chaotic structure within horticultural produce ventilated packages during a forced-air precooling process complicates the numerical study of energy and mass transfer considering each individual produce. Future research efforts should be directed to detailed models of the vented package, the complex produce stacking within the package, as well as their interaction with adjacent produce, stacks and surrounding environment. For the validation of the numerical models, the development of better experimental techniques taking into account the complex packaging system is also very important

Effect of Simulated Vibration and Storage on Quality of Tomato

The influence of simulated transport vibration and storage conditions for 10 days on tomato fruits quality (color, weight, firmness, total soluble solids, and headspace gases) were investigated. Better kinetic models for color changes, weight loss, and firmness of stored tomato fruits were selected. Tomato fruits were divided equally into two main groups where the first one was subjected to vibration at a frequency of 2.5 Hz for two hours and the other group was set as a control (with no vibration stress). Both tomato groups were stored for 10 days at 10 °C and 22 °C storage conditions. The results showed a reduction in total soluble solids, yellowness, weight, lightness in the tomato fruits subjected to vibration at 22 °C storage condition. Ethylene and carbon dioxide increased by 124.13% and 83.85% respectively on the same condition (22 °C). However, storage at 10 °C slowed down the investigated quality changes attributes of both tomato groups (vibrated and control) during storage. The weight loss change kinetics of both tomato groups at both storage temperatures were highly fitted with a zero-order kinetic model. Color and firmness kinetic changes of tomato groups stored at both conditions were described well by zero and first order kinetic models. To validate the appropriateness of the selected model, lightness, redness, yellowness, and firmness were taken as an example. The study revealed that the vibration occurrence and increasing storage temperature cause various changes in the quality attributes of tomatoes

Kinetic modeling of quality changes of tomato during storage

Quality deterioration in tomato along the supply chain due to postharvest losses has become a continual challenge in Middle East countries. The aim of this study is to determine the changes in tomato quality parameters during storage. Fresh tomatoes were purchased from the Central Market of Fruits and Vegetables and stored at 10oC and 22oC for 12 days to assess color, weight loss, firmness and TSS parameters. Statistical analysis like (R2, X2, SE and RMSE) and ANOVA were performed using SPSS software. Experimental results showed a high significant impact (p < 0.05) in tomato quality parameters such as color, firmness and weight loss stored at 22oC. Storage at 22oC had a rapid alteration of a* and L* parameters to the darker region.  A slow increase on weight loss, a*, CI, COL and ∆E were observed with less decrease on L* and firmness during the exposure to 10°C storage. The appropriate model to demonstrate the color change was the first-order model. However, firmness was described by the zero-order model. Zero-order and first-order models used to describe quality changes during storage. Overall, tomato stored at 10°C provided a desired results of firmness, weight loss and color change compared to tomato stored at 22°C

Technological Advancements in Food Processing and Packaging

The global challenge of providing sufficient, safe, and sustainable food to a growing population requires continuous food processing and packaging technology advancements [...

Bruise Damage and Quality Changes in Impact-Bruised, Stored Tomatoes

This study examined three main possible effects (impact, storage temperature, and duration) that cause and extend the level of bruising and other quality attributes contributing to the deterioration of tomatoes. The impact threshold level required to cause bruising was conducted by subjecting tomato samples to a steel ball with a known mass from different drop heights (20, 40, and 60 cm). The samples were then divided and stored at 10 and 22 °C for 10 days for the further analysis of bruise area and any physiological, chemical, and nutritional changes at two day intervals. Six prediction models were constructed for the bruised area and other quality attribute changes of the tomato. Storage time, bruise area, weight loss, redness, total color change, color index, total soluble solids, and pigments content (lycopene and carotenoids) showed a significant (p < 0.05) increase with the increase of drop height (impact level) and storage temperature. After 10 days of storage, high drop impact and storage at 22 °C generated a higher reduction in firmness, lightness, yellowness, and hue° (color purity). Additionally, regression model findings showed the significant effect of storage duration, storage temperature, and drop height on the measured variables (bruise area, weight loss, firmness, redness, total soluble solids, and lycopene) at a 5% probability level with a determination coefficient (R2) ranging from 0.76 to 0.95. Bruising and other quality attributes could be reduced by reducing the temperature during storage. This study can help tomato transporters, handlers, and suppliers to understand the mechanism of bruising occurrence and how to reduce it

Energy Efficiency in Meat Processing

Energy conservation plays a vital role towards sustainable development of meat processing. Energy costs for many meat plants represent the fourth highest operational cost. In meat processing, moderate levels of both electrical and thermal energy are consumed in wide range of processes and applications. However, energy efficiency improvement in the meat processing industry have been a focus to increase the sustainability of meat processing in the past decades. This chapter started with the examination of the energy use in meat processing facilities. The emerging energy-efficient technologies for meat processing were discussed in detail. Energy requirement for well-cooked meats varies with cooking method, appliances, and consumer behavior. Energy consumption reduction during meat cooking may have an influence on global energy requirement. Selection of cooking method, fuel, and cookware are beneficial for reducing the carbon footprint of the cooking unit. This chapter also presents the effects on quality characteristics of meat and meat products by different cooking methods

Development of Guidelines and Procedures for Value Addition to Improve Productivity and Sustainability: Case of Dates in Oman

The main global challenge nowadays is how to achieve food security with sharp population growth by considering long-term sustainability. Adding value to many agricultural products can improve product quality and farmer income, minimize waste, and address food security issues towards sustainability. In Oman, date palm is the most cultivated and consumed crop and has a high percentage of postharvest losses, which provokes more focus on arranging strategies to improve date production with quality and high productivity. This study aimed to develop guidelines and procedures for the value addition of dates in Oman, taking into account different farm categories (individual, group, SME) and four mechanization levels based on machinery used in different processing steps. Six date factories engaged in value addition in Oman and three popular value-added products from different date varieties were selected for the study. Nine value-addition guidelines/procedure sheets were developed, each with 13 features such as the mechanization level of each process, investment, technology transfer, and capacity-building needs. Among the results, the guidelines/procedure sheets for dates with nuts under the individual farm category of areas up to 0.84 ha and mechanization levels 1 and 2 will need an initial capital investment of 1500–3000 OMR, and the average value-addition benefit could reach a productivity uplift of up to 165% with 4550–7850 OMR annual net profit. The nine developed guidelines/procedure sheets will provide decision-making support for farmers, producers, and extension officers, and will contribute to improving product quality, farm income, productivity, and agricultural sustainability. The developed sheets will provide country-specific protocol developments and a significant contribution from this study is that all stakeholders are expected to benefit