Multi-layered piezoelectric composite transducers

Multilayered piezoelectric materials present themselves as a suitable technology for the development of sub 100kHz transducers. A variety of different configurations have been proposed, including stacked 2-2, 1-3 and 3-1 connectivity configurations. Historically multilayer devices designed for low frequency of operation have comprised uniform layer thickness through the height of the device. The potential for extended bandwidth through the use of non-uniform layers through the thickness dimension has been investigated. In addition commercially available stacked ceramic mechanical actuators have been investigated. A combination of theoretical and experimental assessment has been employed to evaluate each transducer technology. Selection of the passive phase for these multilayer devices is critical. Typically, these devices operate in the high power regime and as such selection of the passive polymer material is crucial - thermal stability coupled with thermal conductivity would be a virtue. To this end a number of polymer materials possessing the appropriate thermal properties have been investigated

Improving the thermal stability of 1-3 piezoelectric composite transducers manufactured using thermally conductive polymeric fillers

With a view to improving the thermal stability of ultrasonic transducers prepared using 1-3 piezoelectric composites, the use of front face layers manufactured from thermally insulating and partially thermally conductive polymeric materials has been investigated. Experimentally, heat dissipation was investigated, in air and in water, using different transducer configurations and the advantage of including a front face layer manufactured from thermally conductive polymeric material is demonstrated. The PZFlex finite element modelling package was utilised to assess the thermal diffusivity of each polymer in the different transducer configurations and was found to compare well with experiment

Performance of periodic piezoelectric composite arrays incorporating a passive phase exhibiting anisotropic properties

This paper explores the minimisation of interelement cross talk in 1-D and 2-D periodic composite array structures through the incorporation of a passive phase exhibiting anisotropic elastic properties. Initially the PZFlex finite element code was used to monitor array aperture response as a function of material properties. It is shown that in array structures comprising passive polymer materials possessing low longitudinal loss and high shear loss, inter-element mechanical cross talk is reduced, without a concomitant reduction in element sensitivity. A number of polymer materials with the desired properties were synthesised and their elastic character confirmed through a program of materials characterisation. Finally, a range of experimental devices exhibiting improved directional response, as a result of a significant reduction in interelement cross talk, are presented and the predicted array characteristics are shown to compare favourably in each case

Experimental assessment of periodic piezoelectric composite arrays incorporating an anisotropic passive phase

This paper discusses the experimental assessment of a number of piezoelectric composite array structures incorporating a novel passive phase exhibiting anisotropic elastic properties. The passive polymer phase has been designed to limit inter-element crosstalk by attenuating lateral propagation across the array aperture. A selection of water coupled linear array coupons, operating with a nominal 400 kHz fundamental thickness mode frequency, has been prepared comprising the novel anisotropic passive phase. As a control, comparisons are made to similarly configured devices employing isotropic filler materials. Scanning laser vibrometry and measurements of electrical impedance characteristic on the array substrate demonstrate that the fundamental thickness mode of the devices configured with anisotropic polymer fillers is not contaminated by parasitic modes of vibration. The reasons for this are explained by considering the dispersion characteristics of the substrate. Water coupled hydrophone measurements of array element directivity; transmit voltage response and subsequently efficiency calculations illustrate that the observed reduction in mechanical cross talk has not been achieved at the expense of element sensitivity. Finally, comparisons between the experimental data and the PZFlex derived array responses are made, with good corroboration demonstrate

Improving the thermal stability of 1-3 piezoelectric composite transducers

The effect of temperature on the behavior of 1-3 piezoelectric composites manufactured using various polymeric materials was assessed experimentally through electrical impedance analysis and laser vibrometry. Device behavior varied with temperature irrespective of the polymer filler. Most significant changes in the piezoelectric composites were recorded around the glass transition temperature (T/sub g/) of the polymer; movement to lower fundamental resonant frequencies and higher values of electrical impedance minima were observed at higher temperatures. Decoupling of the pillars from the polymer matrix was observed by laser vibrometry at high temperatures. The use of high T/sub g/ polymer extended the operational temperature range of a piezoelectric composite, and a high T/sub g/ polymer with improved thermal conductivity also proved beneficial. For all devices, at temperatures very close to room temperature, subtle changes in device performance, linked to polymer softening were observed. Particulate-filled materials have been investigated, and it is recognized that the high viscosities and low mechanical damping of such materials could be problematic for piezoelectric composite manufacture. The thermal solver of the PZFlex finite element code has been used to predict the temporal and spatial temperature response of a selection of the devices presented. The simulated and experimental data compare favorably

Theoretical modelling of frequency dependent elastic loss in composite piezoelectric transducers

The large number of degrees of freedom in the design of piezoelectric transducers requires a theoretical model that is computationally efficient so that a large number of iterations can be performed in the design optimisation. The materials used are often lossy, and indeed loss can be used to enhance the operational characteristics of these designs. Motivated by these needs, this paper extends the one-dimensional linear systems model to incorporate frequency dependent elastic loss. The reception sensitivity, electrical impedance and electromechanical coupling coefficient of a 1-3 composite transducer, with frequency dependent loss in the polymer filler, are investigated. By plotting these operating characteristics as a function of the volume fraction of piezoelectric ceramic an optimum design is obtained. A device with a non-standard, high shear attenuation polymer is also simulated and this leads to an increase in the electromechanical coupling coefficient. A comparison with finite element simulations is then performed. This shows that the two methods are in reasonable agreement in their electrical impedance profiles in all the cases considered. The plots are almost identical away from the main resonant peak where the frequency location of the peaks are comparable but there is in some cases a 20% discrepancy in the magnitude of the peak value and in its bandwidth. The finite element model also shows that the use of a high shear attenuation polymer filler damps out the unwanted, low frequency modes whilst maintaining a reasonable impedance magnitude

A theoretical analysis of a piezoelectric ultrasound device with an active matching layer

This paper investigates the use of magnetically active materials in the matching layer of a piezoelectric transducer. This then allows the performance of the device to be dynamically altered by applying an external field. The effect that this new matching layer has on the performance of a typical device is theoretically investigated here. It transpires that the additional flexibility of an active matching layer can be used to maintain the efficiency of the device as the external load is varied

Investigating the thermal stability of 1-3 piezoelectric composite transducers by varying the thermal conductivity and glass transition temperature of the polymeric filler material

The thermal behaviour of a number of 1-3 piezoelectric composite transducers is discussed. In particular, devices manufactured from a polymer filler with a relatively high glass to rubber transition temperature (T-g), and from polymer systems with increased thermal conductivity, are evaluated. The mechanical properties of the various filler materials were obtained via ultrasonic measurements, with the thermal properties extracted using dynamic mechanical thermal analysis (dmta), differential scanning calorimetry (dsc) and laserflash studies. A range of ultrasonic transducers were then constructed and their thermal stability studied using a combination of impedance analysis and laser surface displacement measurement