Designing of ECAP parameters based on strain distribution uniformity

AbstractEqual Channel Angular Pressing (ECAP) is currently one of the most popular methods for fabricating Ultra-Fine Grained (UFG) materials. In this work, ECAP process has been performed on commercial pure aluminum up to 8 passes by route A. After verification of FEM work, the influences of four die channel angles, three outer corner angles and pass number up to 8 have been analyzed to investigate strain distribution behavior of ECAPed material. Two methods for quantifying the strain homogeneity namely inhomogeneity index (Ci) and standard deviation (S.D.) are compared. It is shown that Ci is not a good candidate for examining the strain distribution uniformity. Moreover, it is suggested that designing of ECAP die geometry to achieve optimum strain distribution homogeneity is more suitable than the optimum effective strain magnitude. The best strain distribution uniformity in the transverse plane is obtained with Φ=60° and Ψ=15° and for the bulk of the sample, Φ=120° and Ψ=15° or 60°, gives the highest strain dispersal uniformity

Experimental and numerical analysis of HPTE on mechanical properties of materials and strain distribution

High Pressure Torsion Extrusion (HPTE) is a novel technique which has been recently introduced to the society of Nano-SPD researchers. HPTE exploits the deformation mechanics of HPT but in a larger scale using rod-shape samples and is capable of applying high values of strain to materials in one pass. This research aims to evaluate the effect of HPTE on mechanical properties of materials and also to study the effect of geometry of HPTE die on strain distribution in deformed samples by using Finite Element Method (FEM). Commercial pure Aluminium AA1050 was used for experimental work; and eccentric dies with parallelmisaligned channels were developed for evaluation by numerical modelling. Results of this research will help us better understand the effect of process parameters and also geometry of the die on materials

Tailoring the microstructure and tribological properties in commercially pure aluminium processed by High Pressure Torsion Extrusion

High Pressure Torsion Extrusion (HPTE) as a novel approach in mechanical nanostructuring of metallic materials and alloys has the potential to be utilized in industrial applications due to its unique features in fabricating bulk-nanostructured materials with enhanced mechanical and functional properties. Three different HPTE regimes based on the extrusion speed of the punch (v, mm/min) and rotational speed of the die (ω, rpm) were used in this work: v7w1, v1w1, and v1w3. The grain refinement obtained by this technique was outstanding since the initial grain size of 120 μm in annealed conditions was reduced to the final grain size of 0.7 μm in v1w3 in merely one pass of extrusion; however, each regime showed a different level of grain refinement depending on the imposed strain. Examination of the tribological properties by reciprocal wear testing in dry conditions revealed no significant change in the coefficient of friction; nevertheless, the mechanism of the wear from adhesion shifted to abrasion and the amount of displaced volume decreased. This modification is associated with the improvement of hardness and the reduction of plasticity in materials that confined the plastic shearing. Increasing the induced strain by changing the HPTE regimes decreased the overall displaced volume and reduced the built-up edge around the wear track

Tailoring the microstructure and tribological properties in commercially pure aluminium processed by High Pressure Torsion Extrusion

High Pressure Torsion Extrusion (HPTE) as a novel approach in mechanical nanostructuring of metallic materials and alloys has the potential to be utilized in industrial applications due to its unique features in fabricating bulk-nanostructured materials with enhanced mechanical and functional properties. Three different HPTE regimes based on the extrusion speed of the punch (v, mm/min) and rotational speed of the die (�, rpm) were used in this work: v7w1, v1w1, and v1w3. The grain refinement obtained by this technique was outstanding since the initial grain size of 120 μm in annealed conditions was reduced to the final grain size of 0.7 μm in v1w3 in merely one pass of extrusion; however, each regime showed a different level of grain refinement depending on the imposed strain. Examination of the tribological properties by reciprocal wear testing in dry conditions revealed no significant change in the coefficient of friction; nevertheless, the mechanism of the wear from adhesion shifted to abrasion and the amount of displaced volume decreased. This modification is associated with the improvement of hardness and the reduction of plasticity in materials that confined the plastic shearing. Increasing the induced strain by changing the HPTE regimes decreased the overall displaced volume and reduced the built-up edge around the wear track