Design of Reflective, Photonic Shields for Atmospheric Reentry

We present the design of one-dimensional photonic crystal structures, which can be used as omnidirectional reflecting shields against radiative heating of space vehicles entering the Earth's atmosphere. This radiation is approximated by two broad bands centered at visible and near-infrared energies. We applied two approaches to find structures with the best omnidirectional reflecting performance. The first approach is based on a band gap analysis and leads to structures composed of stacked Bragg mirrors. In the second approach, we optimize the structure using an evolutionary strategy. The suggested structures are compared with a simple design of two stacked Bragg mirrors. Choice of the constituent materials for the layers as well as the influence of interlayer diffusion at high temperatures are discussed

Stabilization of Mn⁴⁺ in Synthetic Slags and Identification of Important Slag Forming Phases

The expected shortage of Li due to the strong increase in electromobility is an important issue for the recovery of Li from spent Li-ion batteries. One approach is pyrometallurgical processing, during which ignoble elements such as Li, Al and Mn enter the slag system. The engineered artificial mineral (EnAM) strategy aims to efficiently recover critical elements. This study focuses on stabilizing Li-manganates in a synthetic slag and investigates the relationship between Mn4+ and Mg and Al in relation to phase formation. Therefore, three synthetic slags (Li, Mg, Al, Si, Ca, Mn, O) were synthesized. In addition to LiMn3+O2, Li2Mn4+O3 was also stabilized. Both phases crystallized in a Ca-silicate-rich matrix. In the structures of Li2MnO3 and LiMnO2, Li and Mn can substitute each other in certain proportions. As long as a mix of Mn2+ and Mn3+ is present in the slag, spinels form through the addition of Mg and/or Al

Development of a Process to Recycle NdFeB Permanent Magnets Based on the CaO-Al₂O₃-Nd₂O₃ Slag System

Nd, Pr and Dy are critical raw materials as major components for rare earth permanent magnets (REPM). These are integral for several components placed for example within electric vehicles and wind turbine generators. REE primary production is mainly realized in China (~80%) and no REPM recycling industry has been established. Hydrometallurgical recycling routes lead to iron dissolution (66 wt. % Fe in REPM), while pyrometallurgical approaches that utilize SiO2 risk contaminating the produced iron phase. A two-step process is presented that (i) creates an FeOx-CaO-Al2O3-REE2O3 molten slag at 1500 °C through oxidative smelting and (ii) separates an iron-depleted slag phase (CaO-Al2O3-REE2O3) and a molten iron phase via carbothermic or metallothermic reduction at 1700–2000 °C. The slag has been designed as a selective collector phase and the REE2O3 loading within the bulk slag can reach up 25 wt. % REE2O3 at 1700 °C. The contained minerals within the slag exhibit >40 wt. % REE (a higher REE concentration than in the initial REPM). The resulting phases are characterized via ICP-OES, CS and SEM-EDX. In addition, the first results with regard to the downstream hydrometallurgical processing of the CaO-Al2O3-REE2O3 slag are presented aiming at the recovery of REE2O3, as well as of CaO and Al2O3. The latter compounds are to be reused during the first process step, i.e., the oxidative smelting of REPM. Slag leaching with methane sulfonic acid (MSA) and separation with alternative methods, such as solvent extraction, seems promising. Future work will include slag filtration with the aim to separate REE-rich solid phases (minerals) from the slag and also molten salt electrolysis of the produced REE2O3 oxides

Photonic response and temperature evolution of SiO2/TiO2 multilayers

The microstructural and optical reflectivity response of photonic SiO2/TiO2 nanomultilayers have been investigated as a function of temperature and up to the material system’s melting point. The nanomultilayers exhibit high, broadband reflectivities up to 1350 °C with values that exceed 75% for a 1 μm broad wavelength range (600–1600 nm). The optimized nanometer sized, dielectric multilayers undergo phase transformations from anatase TiO2 and amorphous SiO2 to the thermodynamically stable phases, rutile and cristobalite, respectively, that alter their structural morphology from the initial multilayers to that of a scatterer. Nonetheless, they retain their photonic characteristics, when characterized on top of selected substrate foils. The thermal behavior of the nanometer sized multilayers has been investigated by differential thermal analysis (DTA) and compared to that of commercially available, mm-sized, annealed powders. The same melting reactions were observed, but the temperatures were lower for the nm-sized samples. The samples were characterized using X-ray powder diffraction before DTA and after annealing at temperatures of 1350 and 1700 °C. The microstructural evolution and phase compositions were investigated by scanning electron microscopy and energy-dispersive X-ray spectroscopy measurements. The limited mutual solubility of one material to another, in combination with the preservation of their optical reflectivity response even after annealing, makes them an interesting material system for high-temperature, photonic coatings, such as photovoltaics, aerospace re-entry and gas turbines, where ultra-high temperatures and intense thermal radiation are present.ISSN:0022-2461ISSN:1573-480