Spheroidal graphite iron production of furnace roof hangers

The wire rod mill of the Ajaokuta Steel Company Limited produces coils, wire rods and re-bars of different sizes. Without the furnace hangers, it will be difficult for the mill to continue to operate. This paper describes the production of furnace roof hangers that are required for re-heating furnace using the spheroidal graphite iron (SGI), highlighting the sand-casting process, charge calculation, and the chemical compositions. The facilities within the foundry shop of the steel company are used to produce furnace roof hangers. The available materials used for the casting of the hangers are the pig iron, scrap ends, foundry returns and magnesium. The process of production was performed through the reheating furnace for the heating of 120 m x 120 m x 120 m billets. One ton induction furnace of low frequency was used as the melting vessel. Also, 6 kg of magnesium was introduced in the ladle before the liquid metal was teemed into it. A Spectro analytical instrument was used to determine the chemical compositions of the materials before and after the casting processes. The analysis of the chemical compositions of produced sample of SGI are presented and discussed

Heavy metals pollution potentials in the National Iron Ore Mining Company, Itakpe

Heavy metals pollution potential in National Iron Ore Mining Company, Itakpe was investigated. Two mining sites located at the east mining pits such as M3O, which is 370 m above sea level and M2O, which is 350 m above sea level were studied.  Sequential extraction techniques was utilised to examine the distribution effect of the heavy metals pollution potential on the environment. Twelve representative (six-soil, two-sediment, two-plant and two-water) samples were collected, pre-treated and prepared for this study. The atomic absorption spectrometer was used to analyse the concentration of the metals after the sequential and single-stage extractions were determined. Results showed that Chromium, Arsenic, Cadmium and Copper are more bioavailable in the study area than Lead and Iron. This findings indicate that human, animals and plants are exposed to toxic elements (metals and metalloids)

Bulk Raw Materials Handling and Blending Techniques of Sinter Plant: A Case Study of Ajaokuta Steel Company Limited, Kogi State, Nigeria

Bulk raw materials handling plant and sintering plant preparatory plants are established to receive, blend, stockpile, prepare and supply specified grades of raw materials for smooth operations of iron making plant (Blast furnace), steel making plant (Basic oxygen converter) and lime Plant(calcinations plant). The study discusses bulk raw materials handling and some general problem of scientific analysis and documentation of basic equipment details, stockyard facilities, bulk materials transport systems and sinter processes, for the general knowledge and operational procedures of these plant for effective and efficient operational processes for optical results. Iron ore concentrate supplied from the mines to some extent fluctuate in their chemical composition as a result of the nature of the deposit with various factors controlling beneficiation processes and addition of metal-bearing materials collected as a waste product from the Rolling Mills, Blast Furnace and Sinter Plant which must be recycled through Iron ore concentrate stockyard. The part of the sinter mixture is melted at a temperature about 1300-1480 ° C and a sequence of reactions shaping the sinter cake to be loaded into the blast furnace to produce iron from a pig

The Study on the Corrosion Behaviour of Welded and Unwelded Medium Carbon Steel in Sodium Chloride (Nacl) Solutions

The research work was based on the study of the corrosion behaviour of the welded and un-welded medium carbon steel in sodium chloride solutions. The Sodium chloride solutions used are 1ml, 2ml, 3ml and 4ml for both welded and un-welded medium carbon steel in NaCl. The experiments were conducted in two ways, the weight loss analyses of measurements and using the electrochemical analyzer workstation to determine the potential dynamic of the samples. The samples for the weight loss measurements were prepared from rolled products obtained at the foundry shop. Two medium carbon steel materials were sourced with different chemical compositions as sample A and B. The materials were prepared to accommodate the experiments for the determination of welded and un-welded medium carbon steel. A total of sixty-eight (68) samples were produced, prepared and used for the weight loss measurements /analyses the experiments. Thirty-four of the samples each were prepared for both the welded and un-welded experiments. All the samples were produced and prepared through the use of various machining processes with the use of a lathe machine for planning, milling. Thirty-four (34) of the sample preparation were further welded in readiness of the experiments. Sixty -eight breakers were sourced for and used. Ten (10) other samples were used for the determination with the use of the electrochemical analyzer. The chemical compositions of the medium carbon steel were determined with the use of SPECTRO Analytical Instruments. A metallurgical inverted optical microscope was used to determine the microstructures of the materials. The Scanning Electron Microscopy with EDS was used to determine the morphologies of the materials. The thirty-four of the samples were welded this process was performed to determine the effects of welding on the material surrounding the weldments. These materials were made into sizes with the use of power hacksaw (i.e. 2cm by 2cm). Other materials were prepared to 1cm x 1cm thickness from the same materials. The Tafel plot experiments and that of the open Circuit Potential Time (OCPT) were carried out with the use of Electrochemical Analyzer/ Workstation. The Medium carbon steel materials were exposed for fifty-four (54) days, with an interval of 3days. The corrosion rates analyses were determined and the graphs of the corrosion rates (mm/yr.) and other parameters were used plotted against No of days exposed

Investment Analysis For The Establishment Of Spheroidal Graphite Iron Plant In Nigeria

Abstract: An investment analysis for the establishment of Spheroidal Graphite Iron (SGI) plant in Nigeria was conducted to assess the viability of setting up a plant. Spheroidal Graphite Iron outperforms grey cast iron due to possession of the following attributes: improved strength, ductility toughness and hot work ability, with grades guarantying more than 18% elongation or high strength, with tensile strength exceeding 825 MPA . The analysis was done for a manufacturing plant with an installed capacity of 300 tonnes of SGI per annum. As part of the methodology, a market analysis, the required materials, equipment, and human resource requirements are presented. The financial implication, financial and breakeven analyses were carried out. The market analysis substantiates a ready market for SGI and the required total capital investment for the plant is approximately, ₦38 million. The estimated annual profit is approximately ₦ 29 million. The financial analysis shows that the investment is a profitable venture with a good profitability ratio and rate of return. The payback period for the venture is less than 2 years