5 research outputs found

    Geometry Systems for Lattice-Based Reconfigurable Space Structures

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    We describe analytical methods for the design of the discrete elements of ultralight lattice structures. This modular, building block strategy allows for relatively simple element manufacturing, as well as relatively simple robotic assembly of low mass density structures on orbit, with potential for disassembly and reassembly into highly varying and large structures. This method also results in a structure that is easily navigable by relatively small mobile robots. The geometry of the cell can allow for high packing efficiency to minimize wasted payload volume while maximizing structural performance and constructability. We describe the effect of geometry choices on the final system mechanical properties and automated robotic constructability of a final system. Geometric properties considered include number of attachments per voxel, number of attachments per coefficient of volume, and effects of vertex, edge, and face connectivity of the unit cell. Mechanical properties considered include strength scaling, modulus scaling, and packing efficiency of the lattice. Automated constructibility metrics include volume allowance for an end-effector, strut clearance angle for an end-effector, and packing efficiency. These metrics were applied to six lattice unit cell geometries: cube, cuboctahedron, octahedron, octet, rhombic dodecahedron, and truncated octahedron. A case study is presented to determine the most suitable lattice system for a specific set of strength and modulus scaling requirements while optimizing for ease of robotic assembly

    Geometry and Joint Systems for Lattice-Based Reconfigurable Space Structures

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    We describe analytical methods for the design of the discrete elements of ultralight lattice structures. This modular, building block strategy allows for relatively simple element manufacturing, as well as relatively simple robotic assembly of low mass density structures on orbit, with potential for disassembly and reassembly into highly varying and large structures. This method also results in a structure that is easily navigable by relatively small mobile robots. The geometry of the cell can allow for high packing efficiency to minimize wasted payload volume while maximizing structural performance and constructability. We describe the effect of geometry choices on the final system mechanical properties, manufacturability of the components, and automated robotic constructability of a final system. Geometry choices considered include building block complexity, symmetry of the unit cell, and effects of vertex, edge, and face connectivity of the unit cell. Mechanical properties considered include strength scaling, modulus scaling, and structural performance of the joint, including proof load, shear load, mass, and loading area; as well as validation and verification opportunities. Manufacturability metrics include cost and time, manufacturing method (COTS versus custom), and tolerances required. Automated constructability metrics include local effects of loads imparted to the structure by the robot and assembly complexity, encompassing the ability of the robot to clamp and number of placement motions needed for assembly

    Between rigid and soft robotics : discrete assembly of heterogeneous cellular structures

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    Thesis: S.B., Massachusetts Institute of Technology, Department of Mechanical Engineering, May, 2020Cataloged from student-submitted PDF of thesis.Includes bibliographical references (pages 36-37).Traditional robots consist of rigid links and joints to create mechanisms, end effectors, and limbs. Soft robotics is a subfield of robotics which utilizes highly compliant materials to create bio-inspired movement. The field is of high interest at the moment, as it presents new opportunities for adapting and navigating in environments difficult for conventional robotics. Despite these benefits, soft robotics still has some limitations due to the inherent manufacturing challenges of polymeric and elastomeric materials. A recent approach based on discrete assembly of modular lattice components shows promise for scalable construction of tunable material systems. This thesis proposes the use of a tool kit of components to discretely assemble lightweight, cellular structures with spatially programmable anisotropy. This bridges the gap between soft and hard robotics, allowing robots to exhibit both soft and hard characteristics. Starting at the basic building block, this thesis will describe going from 0D to 1D to 2D to 3D structures. Two part types - rigid and compliant - will be used to tune spatial heterogeneity. As a simple case study, I will take an anisotropic beam, and show how analytical, numerical, and experimental characterizations compare. Then, I will study how actuation can be used to provide shape authority over the beam, and compare numerical results with experiments. Through this, I can extract performance metrics relating mass, stiffness, strength, energy, and deflection. From here, leveraging the inherent modularity and hierarchical scaling of discrete lattice systems, I can project performance for larger scale morphing structures, thereby describing a method to combine soft and hard robotics.by Megan Ochalek.S.B.S.B. Massachusetts Institute of Technology, Department of Mechanical Engineerin

    Discretely assembled mechanical metamaterials

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    Mechanical metamaterials offer exotic properties based on local control of cell geometry and their global configuration into structures and mechanisms. Historically, these have been made as continuous, monolithic structures with additive manufacturing, which affords high resolution and throughput, but is inherently limited by process and machine constraints. To address this issue, we present a construction system for mechanical metamaterials based on discrete assembly of a finite set of parts, which can be spatially composed for a range of properties such as rigidity, compliance, chirality, and auxetic behavior. This system achieves desired continuum properties through design of the parts such that global behavior is governed by local mechanisms. We describe the design methodology, production process, numerical modeling, and experimental characterization of metamaterial behaviors. This approach benefits from incremental assembly, which eliminates scale limitations, best-practice manufacturing for reliable, low-cost part production, and interchangeability through a consistent assembly process across part types
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