18 research outputs found

    The thermal analysis of cutting/grinding processes by meshless finite block method

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    © 2018 Elsevier Ltd Development of the Finite Block Method (FBM) is presented, with the introduction of infinite elements for the first time, for predicting stationary and transient heat conduction in cutting/grinding processes. Utilizing the Lagrange series the first order partial differential matrix is derived, adopting a mapping technique, followed by the construction of the higher order derivative matrix. For linear stationary heat conductivity three free parameters including the velocity of the workpiece, the cooling coefficient and the inclined angle of the contact zone, together with their effects on temperature, are observed. For the transient heat conduction study, the Laplace transformation method and Durbin's inverse technique are employed. Numerical solutions are discussed and comparisons made with the finite element method and analytical solutions, demonstrating the accuracy and convergence of the finite block method

    STABILITY LOBES PREDICTION FOR CORNER RADIUS END MILL USING NONLINEAR CUTTING FORCE COEFFICIENTS

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    There are a vast number of different types of end mill tools used in the manufacturing industry, each type with a unique shape. These tool shapes have a direct influence on the cutting force it generates during machining. This article presents a more accurate approach to predicting the stability margin in machining by considering the cutting force coefficients and axial immersion angle as variables along the axial depth of cut. A numerical approach to obtaining a converged solution to the stability model is presented. The results obtained are validated using experimental results and a very good agreement is seen.Engineering and Physical Sciences Research Counci

    Dynamic large deformation analysis of a cantilever beam

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    National Natural Science Foundation of Chin

    A new damping modelling approach and its application in thin wall machining

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    In this paper, a new approach to modelling the damping parameters and its application in thin wall machining is presented. The approach to predicting the damping parameters proposed in this paper eliminates the need for experiments otherwise used to acquire these parameters. The damping model proposed was compared with available damping models and experimental results. A finite element analysis and Fourier transform approach has been used to obtain frequency response function (FRF) needed for stability lobes prediction. Several predicted stable regions using both experimental and numerical FRF’s for various examples gave a good comparison.Engineering and Physical Sciences Research Counci
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