Recursive least squares for online dynamic identification on gas turbine engines

Online identification for a gas turbine engine is vital for health monitoring and control decisions because the engine electronic control system uses the identified model to analyze the performance for optimization of fuel consumption, a response to the pilot command, as well as engine life protection. Since a gas turbine engine is a complex system and operating at variant working conditions, it behaves nonlinearly through different power transition levels and at different operating points. An adaptive approach is required to capture the dynamics of its performance

Turbojet engine industrial min-max controller performance improvement using fuzzy norms

The Min–Max control strategy is the most widely used control algorithm for gas turbine engines. This strategy uses minimum and maximum mathematical functions to select the winner of different transient engine control loops at any instantaneous time. This paper examines the potential of using fuzzy T and S norms in Min–Max selection strategy to improve the performance of the controller and the gas turbine engine dynamic behavior. For this purpose, different union and intersection fuzzy norms are used in control strategy instead of using minimum and maximum functions to investigate the impact of this idea in gas turbine engines controller design and optimization. A turbojet engine with an industrial Min–Max control strategy including steady-state and transient control loops is selected as the case study. Different T and S norms including standard, bounded, Einstein, algebraic, and Hamacher norms are considered to be used in control strategy to select the best transient control loop for the engine. Performance indices are defined as pilot command tracking as well as the engine response time. The simulation results confirm that using Einstein and Hamacher norms in the Min–Max selection strategy could enhance the tracking capability and the response time to the pilot command respectively. The limitations of the proposed method are also discussed and potential solutions for dealing with these challenges are proposed. The methodological approach presented in this research could be considered for enhancement of control systems in different types of gas turbine engines from practical point of view

Thermal management systems for civil aircraft engines: review, challenges and exploring the future

This paper examines and analytically reviews the thermal management systems proposed over the past six decades for gas turbine civil aero engines. The objective is to establish the evident system shortcomings and to identify the remaining research questions that need to be addressed to enable this important technology to be adopted by next generation of aero engines with complicated designs. Future gas turbine aero engines will be more efficient, compact and will have more electric parts. As a result, more heat will be generated by the different electrical components and avionics. Consequently, alternative methods should be used to dissipate this extra heat as the current thermal management systems are already working on their limits. For this purpose, different structures and ideas in this field are stated in terms of considering engines architecture, the improved engine efficiency, the reduced emission level and the improved fuel economy. This is followed by a historical coverage of the proposed concepts dating back to 1958. Possible thermal management systems development concepts are then classified into four distinct classes: classic, centralized, revolutionary and cost-effective; and critically reviewed from challenges and implementation considerations points of view. Based on this analysis, the potential solutions for dealing with future challenges are proposed including combination of centralized and revolutionary developments and combination of classic and cost-effective developments. The effectiveness of the proposed solutions is also discussed with a complexity-impact correlation analysi

Effect of steam addition on the flow field and NOx emissions for Jet-A in an aircraft combustor

The steam injection technology for aircraft engines is gaining rising importance because of the strong limitations imposed by the legislation for NOx reduction in airports. In order to investigate the impact of steam addition on combustion and NOx emissions, an integrated performance-CFD-chemical reactor network (CRN) methodology was developed. The CFD results showed steam addition reduced the high temperature size and the radical pool moved downstream. Then different post-processing techniques are employed and CRN is generated to predict NOx emissions. This network consists of 14 chemical reactor elements and the results were in close agreement with the ICAO databank. The established CRN model was then used for steam addition study and the results showed under air/steam mixture atmosphere, high steam content could push the NOx formation region to the post-flame zone and a large amount of the NOx emission could be reduced when the steam mass fraction is quite high

Effect of steam addition on gas turbine combustor design and performance

Adding steam influences the combustion process inside the combustor, which should be taken into account during combustor design. The design of combustor has long been the most challenging process. This study integrated the gas turbine performance with the combustor design, and formulated a detailed procedure for single annular combustors with steam addition consideration in particular. To accomplish this, a computer code has been developed based on the design procedures. The design model could provide the combustor geometry and the combustor performance. The inlet parameters for combustor design are obtained and validated through the calculation of gas turbine engine performance provided by our own home code. The model predictions are compared with operational and configuration data from two real engines and show reasonably good accuracy. The influence of steam addition on combustor design is investigated and results showed the variation of geometrical size is highest for components where intense combustion takes place while the design is almost kept the same for components where only pure flow exists. After conforming the feasibility of the combustor design code, we investigated the effects of steam addition on combustor performance. It revealed that steam injection is an effective way to reduce the temperature in the burner while other performance like the total pressure loss would be slightly deteriorated

Effects of propulsion system operation on military aircraft survivability

The recent advances in infrared (IR) weapon technology have dramatically altered the rules of air combat, leading to a consistent departure from “traditional” energy-maneuverability philosophy in aircraft design, prioritizing stealth and sophisticated armament instead. In this modern aerial warfare environment, it is obvious that new techniques need to be applied to properly assess aircraft survivability and produce successful designs for aircraft propulsion systems. The present study focuses on the development of such a methodology, which contrary to related work in the field includes considerations for both aircraft IR signature and missile/aircraft kinematic performance. An aircraft IR signature model is constructed using a collection of methods for area and temperature estimation and exhaust plume modeling; the latter is combined with missile-vs-aircraft and aircraft-vs-aircraft simulations to quantify aircraft survivability in the form of missile and aircraft lethal zones. The proposed methodology is applied to a study on propulsion system effects on aircraft survivability, in which a comparison between different engine configurations is performed: In the scenarios examined, IR signature at cruise conditions and maximum-power thrust performance are identified as key parameters for aircraft combat performance

Advanced constraints management strategy for real-time optimization of gas turbine engine transient performance

Motivated by the growing technology of control and data processing as well as the increasingly complex designs of the new generation of gas turbine engines, a fully automatic control strategy that is capable of dealing with different aspects of operational and safety considerations is required to be implemented on gas turbine engines. An advanced practical control mode satisfaction method for the entire operating envelope of gas turbine engines is proposed in this paper to achieve the optimal transient performance for the engine. A constraint management strategy is developed to generate different controller settings for short-range fighters as well as long-range intercontinental aircraft engines at different operating conditions by utilizing a model predictive control approach. Then, the designed controller is tuned and modified with respect to different realistic considerations including the practicality, physical limitations, system dynamics, and computational efforts. The simulation results from a verified two-spool turbofan engine model and controller show that the proposed method is capable of maneuverability and/or fuel economy optimization indices while satisfying all the predefined constraints successfully. Based on the parameters, natural frequencies, and dynamic behavior of the system, a set of optimized weighting factors for different engine parameters is also proposed to achieve the optimal and safe operation for the engine at different flight conditions. The paper demonstrates the effects of the prediction length and control horizon; adding new constraints on the computational effort and the controller performance are also discussed in detail to confirm the effectiveness and practicality of the proposed approach in developing a fully automatic optimized real-time controller for gas turbine engines

Analyses of long term off-design performance strategy and operation of a high pressure ratio intercooled Brayton helium gas turbine cycle for generation IV nuclear power plants

The Intercooled Cycle (IC) is a simplified novel proposal for Generation IV Nuclear Power Plants (NPP) based on studies demonstrating efficiencies of over 45%. As an alternative to the Simple Cycle Recuperated (SCR) and the Intercooled Cycle Recuperated (ICR), the main difference in configuration is no recuperator, which reduces its size. It is expected that the components of the IC will not operate at optimum part power due to seasonal changes in ambient temperature and grid prioritisation for renewable sources. Thus the ability to demonstrate viable part load performance becomes an important requirement. The main objective of this study is to derive Off-Design Points (ODPs) for a temperature range of -35 to 50°C and COTs between 750 to 1000°C. The ODPs have been calculated using a tool designed for this study. Based on results, the intercooler changes the mass flow rate and compressor pressure ratio. However, a drop of ~9% in plant efficiency, in comparison to the ICR (6%) was observed for pressure losses of up to 5% . The reactor pressure losses for IC has the lowest effect on plant cycle efficiency in comparison to the SCR and ICR. Characteristic maps are created to support first order calculations. It is also proposed to consider the intercooler pressure loss as a handle for ODP performance. The analyses brings attention to the IC an alternative cycle and aids development of cycles for Generation IV Nuclear Power Plants specifically Gas Cooled Fast Reactors (GFRs) and Very High Temperature Reactors (VHTRs)

Meta-heuristic global optimization algorithms for aircraft engines modelling and controller design; A review, research challenges, and exploring the future

Utilizing meta-heuristic global optimization algorithms in gas turbine aero-engines modelling and control problems is proposed over the past two decades as a methodological approach. The purpose of the review is to establish evident shortcomings of these approaches and to identify the remaining research challenges. These challenges need to be addressed to enable the novel, cost-effective techniques to be adopted by aero-engine designers. First, the benefits of global optimization algorithms are stated in terms of philosophy and the nature of different types of these methods. Then, a historical coverage is given for the applications of different optimization techniques applied in different aspects of gas turbine modelling, controller design, and tuning fields. The main challenges for the application of meta-heuristic global optimization algorithms in new advanced engine designs are presented. To deal with these challenges, two efficient optimization algorithms, Competent Genetic Algorithm in single objective feature and aggregative gradient-based algorithm in multi-objective feature are proposed and applied in a turbojet engine controller gain-tuning problem as a case study. A comparison with the publicly available results show that optimization time and convergence indices will be enhanced noticeably. Based on this comparison and analysis, the potential solutions for the remaining research challenges for application to aerospace engineering problems in the future include the implementation of enhanced and modified optimization algorithms and hybrid optimization algorithms in order to achieve optimal results for the advanced engine modelling and controller design procedure with affordable computational effort

Analyses of a high pressure ratio intercooled direct Brayton helium gas turbine cycle for Generation IV reactor power plants

The intercooled cycle (IC) as an alternative to the simple cycle recuperated (SCR) and intercooled cycle recuperated (ICR) is yet to be fully analyzed for the purpose of assessing its viability for utilization within Generation IV nuclear power plants (NPPs). Although the benefits are not explicitly obvious, it offers the advantage of a very high overall pressure ratio (OPR) in the absence of a recuperator. Thus, the main objective of this study is to analyze various pressure ratio configurations, the effects of varying pressure ratio including sensitivity analyses of component efficiencies, ambient temperature, component losses and pressure losses on cycle efficiency, and specific work of the IC, including comparison with the SCR and ICR. Results of comparison between the IC and the SCR and ICR derived that the cycle efficiencies are greater than the IC by ∼4%∼4% (SCR) and ∼6%∼6% (ICR), respectively. However, the pressure losses for IC are lower when compared with the SCR and ICR. Nonetheless, heat from the turbine exit temperature of the IC can be used in a processing plant including the possibility of higher turbine entry temperatures (TETs) to significantly increase the cycle efficiency in a bid to justify the business case. The analyses intend to bring to attention an alternative to current cycle configurations for the gas-cooled fast reactors (GFRs) and very-high-temperature reactors (VHTRs), where helium is the coolant. The findings are summarized by evaluating the chosen pressure ratio configurations against critical parameters and detailed comparison with the SCR and ICR