Localised low velocity impact performance of FLAX/PLA biocomposites

Natural fibre composites are fast emerging as a viable alternative to traditional materials and synthetic composites. Their low cost, lightweight, good mechanical performance and their environmentally friendly nature makes them an ideal choice for the automotive sector. The automotive industry has already embraced these composites in production of non-structural components. At present, however, research studies into composites made of natural fibres/bio-sourced thermoplastic resins are at infancy stage and such works are rare in the literature. This study therefore focuses on the mechanical properties of poly(lactic) acid (PLA) flax reinforced composites for structural loaded components. The aim was to investigate the performance of flax/PLA biocomposites subjected to localized low velocity impacts. To start with, a detailed literature study was conducted covering biocomposites and PLA in particular. Next, a series of composite samples were manufactured. Morphological and thermal studies were also conducted in order to develop an in-depth understanding of their thermo-mechanical properties, including crystallinity, thermal response and their related transition temperatures. This was followed by localized impact studies. The influence of temperature, water uptake and strain rates to the material tensile strength and modulus, as well as the damage characteristics and limits that lead to failure were studied. Furthermore, in the present work different methods and existing material models to predict the response of biocomposites were assessed. A case study was then performed using these models to understand, develop and improve the side crash performance of a superlight city car prototype. ...[cont.

Thermo-mechanical performance of poly(lactic acid)/flax fibre-reinforced biocomposites.

In this study, the thermo-mechanical performance of flax fibre reinforced poly lactic acid (PLA) biocomposites was investigated for the potential use in load bearing application such as body-in-white and body structures in the automotive sector. Focus was given into the relationships between the thermal and mechanical properties, and the material response under different loading and environmental conditions. The strength (72. MPa) and stiffness (13. GPa) of flax/PLA composites investigated indicate a very promising material to replace traditional choices in load bearing application. The PLA's crystallinity was measured to approximately 27%. Annealing above 100. °C for an hour decreased that value to 30%, but analysis of tensile results of annealed specimens reveals a significant reduction of both the tensile strength and modulus. This reduction is associated with micro-cracking that occurred on the surface of PLA during the heating as well as deterioration of the flax properties due to drying. The study results show that strength and modulus increased with increasing strain rates, while elongation at break reduces respectively. A modulus of 22. GPa was recorded in 4.2. m/s crosshead velocity. Further, flax/PLA showed significantly higher modulus than flax/epoxy for the composites studied. Improvement of the interfacial bonding and the temperature characteristics, combined the thermoplastic nature of PLA, demonstrates that flax/PLA composites is ideal for use in structural automotive applications

Nested Topology Optimization Methodology for Designing Two-Wheel Chassis

Weight reduction has always been a challenge for the automotive industry, mainly to reduce consumption but also improve handling. In electric vehicle design, the battery packs, their shape and positioning are critical aspects that determine the overall weight, weight distribution and, as a consequence, the efficiency, dynamics and stability of the vehicle. This presented a new challenge, to manage this necessary and inflexible weight and volume, developing the vehicle chassis around it and in the best possible way, without compromising the overall efficiency and behaviour. In this work, a methodology for nested topology optimization has been developed which combines structural topology optimization and battery pack shaping and positioning. The new methodology is implemented, without limiting its applicability, into the framework of the commercial software Hyperstudy by Altair. Document type: Articl

Nested Topology Optimization Methodology for Designing Two-Wheel Chassis

Weight reduction has always been a challenge for the automotive industry, mainly to reduce consumption but also improve handling. In electric vehicle design, the battery packs, their shape and positioning are critical aspects that determine the overall weight, weight distribution and, as a consequence, the efficiency, dynamics and stability of the vehicle. This presented a new challenge, to manage this necessary and inflexible weight and volume, developing the vehicle chassis around it and in the best possible way, without compromising the overall efficiency and behavior. In this work, a methodology for nested topology optimization has been developed which combines structural topology optimization and battery pack shaping and positioning. The new methodology is implemented without limiting its applicability, into the framework of the commercial software Hyperstudy by Altair

Finite element dynamic simulation of whole rallying car structure: Towards better understanding of structural dynamics during side impact

Side impact accidents against a tree or pole remain the most dangerous accident scenarios in rally cars. Statistical data shows that 52% of the fatalities between 2004 and 2009 concern crashes against a rigid pole by the track sides, whilst among those more than 60% were side impacts. Despite the present scientific efforts, rallying cars side impacts are still among the least understood primarily due to limited space between the occupant and door sill, evolving safety regulations and vehicle dynamics. In this study, finite element dynamic characteristics of the whole car were studied. The finite element model consisted of the whole car structure and 241 parts including the engines, tyres and the suspension members with 4 different element types and 7 material models. All structural parts were modelled as low-carbon steel with the piecewise- linear-plasticity material model (mat 24). The tyres were modelled with the Blatz-Ko rubber material (mat 07) whilst also rigid and other materials (mat 020, 01, 09, S01 and S02) were used to represent different parts of the model, as the suspension members, suspension links and the engine. A rollcage and two racing seats were modelled with four-node shell elements and the use of piecewise-linear-plasticity and composite-damage materials respectively. A semi- cylindrical pole of 200mm diameter was also designed and modelled as a rigid body. The model was used to first investigate the dynamics of the crash, and later run a wide range of simulations and parametric studies in the cage, the car's floor and the seats. The important findings from the study are presented, conclusions drawn and scope for further development outlined

Cellulose-Based Bio- and Nanocomposites: A Review

Cellulose macro- and nanofibers have gained increasing attention due to the high strength and stiffness, biodegradability and renewability, and their production and application in development of composites. Application of cellulose nanofibers for the development of composites is a relatively new research area. Cellulose macro- and nanofibers can be used as reinforcement in composite materials because of enhanced mechanical, thermal, and biodegradation properties of composites. Cellulose fibers are hydrophilic in nature, so it becomes necessary to increase their surface roughness for the development of composites with enhanced properties. In the present paper, we have reviewed the surface modification of cellulose fibers by various methods. Processing methods, properties, and various applications of nanocellulose and cellulosic composites are also discussed in this paper