Characterizing the hydraulic properties of paper coating layer using FIB-SEM tomography and 3D pore-scale modeling

AbstractPaper used in the printing industry generally contains a relatively thin porous coating covering a thicker fibrous base layer. The three-dimensional pore structure of coatings has a major effect on fluid flow patterns inside the paper medium. Understanding and quantifying the flow properties of thin coating layers is hence crucial. Pore spaces within the coating have an average size of about 180nm. We used scanning electron microscopy combined with focused ion beam (FIB-SEM) to visualize the nano-scale pore structure of the paper coating layer. Post-processing of the FIB-SEM images allowed us to reconstruct the three-dimensional pore space of the coating. The 3D FIB-SEM images were analyzed in detail to obtain pore size distribution and porosity value. The permeability was estimated using the GeoDict software, based on solutions of the Stokes equation. By determining the porosity and permeability of increasingly larger domain sizes, we estimated the size of a representative elementary volume (REV) for the coating layer to be 60µm3, which is well within the volume analyzed using FIB-SEM. The estimated porosity and permeability of the REV domain were 0.34 and 0.09 mDarcy, respectively. Using the pore morphology method, capillary pressure-saturation (Pc-S) and relative permeability curves of the REV domain could be constructed next. The Pc-S curves showed that the coating had a high air entry suction, which is very favorable for printing in that ink will invade the coating as soon as it is applied to the coating. Our results are essential for macroscale modelling of ink penetration into a coating layer during inkjet printing. Macroscopic models can be valuable tools for optimization of the penetration depth and the spreading of ink on and within paper substrates

Magnetite-latex nanoparticle motion during capillary uptake in thin, porous layers studied with UFI‐NMR

The transport of nanoparticles in porous media has received growing attention in the last decades due to environmental concerns in, for example, the printing industry, filtration, and transport of pollutants. Experimental studies on the imbibition of particle dispersions in porous media with sufficiently high spatial and temporal resolution are still challenging. This study shows how Ultra-Fast Imaging (UFI) NMR is an ideal tool for studying Fe3O4-latex particles penetration with a temporal resolution of 15 ms and spatial resolution of 18 µm. In the first part, it is shown that a calibration curve between the UFI‐NMR signal intensity and the particle concentration exists. In the second part, UFI‐NMR is used to study the penetration of a particles inside a thin nylon membrane during capillary uptake, which revealed liquid-particle front splitting and an inhomogeneous buildup of the particle concentration. Both the liquid-particle front splitting and inhomogeneous build up could be verified by Scanning Electron Microscopy. Our method allows to determine particle concentration profiles during capillary uptake within thin, porous media. Therefore, the technique can be easily extended to study particle penetrations in a wide variety of systems such thin interfaces, biomaterials, films, and filter media.</p

Increasing particle concentration enhances particle penetration depth but slows down liquid imbibition in thin fibrous filters

The transport of particles within thin, porous media is a complex process which received growing attention due to its applications in filtration, printing and microfluidics devices. The effect of particles on liquid imbibition and particle clogging can reduce the performance and lifetime of these applications. However, these processes are still not clearly understood and are challenging to investigate. The goal of this study is to increase our understanding about the effect of particle concentration on the imbibition process in thin fibrous membrane filters. In this study, an Ultra-Fast Imaging NMR method is used to study the particle penetration inside nylon membrane filters for particle suspensions with varying particle concentrations (C0). The measurements revealed that increasing the particle concentration increases the particle penetration depth S(t) as governed by a Langmuir isotherm given by S(t)=l(t)(1+κC0)/1+κ(C0+Cb,m), with Cb,m the bound particles and κ the binding constant. Secondly, in droplet penetration, particles slow down liquid penetration in a Darcy like manner where effect on viscosity (η) and surface tension (σ) determine the penetration speed rather than changes within permeability (K0). The final liquid front (l), scaled according to l2∝σt/η. The particle penetration depths were verified using scanning electron microscopy images.</p

Ultra fast imaging NMR method for measuring fast transport processes in thin porous media

Measuring moisture distributions during fast transport processes in thin porous media is a challenging task. In this paper, Ultra Fast Imaging (UFI) NMR is proposed as a valuable measurement technique for investigating moisture uptake in porous media by achieving a temporal resolution of 10 ms and spatial resolution between 14.5 and 18 μm. This paper gives a detailed explanation about the methodology and the interpretation of the signal intensity. It is shown that there exist specific T 1- and T 2- relaxation time conditions for performing UFI experiments with signal-to-noise ratios that are sufficiently high. In most cases, a contrast agent is required to optimize these relaxation times and achieve the optimal measurement conditions. In the first part of this paper, both CuSO4 and Clariscan are discussed as possible contrast agents. Furthermore, it is shown that the signal intensity can be linked to the moisture content for water based liquids. The second part of this paper covers penetration experiments on porous PVDF membranes. These measurements show that the technique is able to measure moisture profiles during fast capillary penetration and allows to extract moisture front positions. Those front positions follow a linear time behavior in PVDF membranes. Lastly the NMR-measurements showed similar results when compared to scanning absorptometry (ASA). </p

Dispersion force for materials relevant for micro and nanodevices fabrication

The dispersion (van der Waals and Casimir) force between two semi-spaces are calculated using the Lifshitz theory for different materials relevant for micro and nanodevices fabrication, namely, gold, silicon, gallium arsenide, diamond and two types of diamond-like carbon (DLC), silicon carbide, silicon nitride and silicon dioxide. The calculations were performed using recent experimental optical data available in the literature, usually ranging from the far infrared up to the extreme ultraviolet bands of the electromagnetic spectrum. The results are presented in the form of a correction factor to the Casimir force predicted between perfect conductors, for the separation between the semi-spaces varying from 1 nanometre up to 1 micrometre. The relative importance of the contributions to the dispersion force of the optical properties in different spectral ranges is analyzed. The role of the temperature for semiconductors and insulators is also addressed. The results are meant to be useful for the estimation of the impact of the Casimir and van der Waals forces on the operational parameters of micro and nanodevices

Hf-based high-k materials for Si nanocrystal floating gate memories

Pure and Si-rich HfO2 layers fabricated by radio frequency sputtering were utilized as alternative tunnel oxide layers for high-k/Si-nanocrystals-SiO2/SiO2 memory structures. The effect of Si incorporation on the properties of Hf-based tunnel layer was investigated. The Si-rich SiO2 active layers were used as charge storage layers, and their properties were studied versus deposition conditions and annealing treatment. The capacitance-voltage measurements were performed to study the charge trapping characteristics of these structures. It was shown that with specific deposition conditions and annealing treatment, a large memory window of about 6.8 V is achievable at a sweeping voltage of ± 6 V, indicating the utility of these stack structures for low-operating-voltage nonvolatile memory devices