An overview of the challenges and progress of synthesis, characterization and applications of plugged SBA-15 materials for heterogeneous catalysis

A new generation of SBA-15, plugged SBA-15, was initially synthesized in 2002 using extra silica precursors (Si/organic template molar ratios approximate to 80-140) in the gel mixture. The plugged SBA-15 materials possess short cylinders (length approximate to 20-100 nm), which are connected to neighbors by constricted entrances (windows) through the central axis. The gas adsorption-desorption isotherms of plugged SBA-15 materials present unique hysteresis loop Type H5 classification identified by IUPAC in 2015, which is related to certain pore structures containing open and plugged mesopores. The plugged SBA-15 has been used to support various types of catalysts, including metal complexes, metal nanocatalysts, and active metals by the incorporation in their framework demonstrating excellent (enantio)selectivity, stability against coke, and thermal stability. The plugged SBA-15 materials bear the other unique properties of the ship-in-the-bottle synthesis of, e.g., metal complexes that confine homogeneous catalysts, which is not possible by conventional SBA-15 due to leaching. In this mini-review, the challenges and progress of the synthesis in controlling the plugging and incorporation of metals and organic moiety in their framework, characterizing the short mesochannel dimensions (window and length sizes) by several advanced techniques and applying plugged SBA-15 materials in heterogeneous catalysis for challenging reactions, has been discussed

Quantitative relationship between support porosity and the stability of pore-confined metal nanoparticles studied on CuZnO/SiO2 methanol synthesis catalysts

Metal nanoparticle growth represents a major deactivation mechanism of supported catalysts and other functional nanomaterials, particularly those based on low melting-point metals. Here we investigate the impact of the support porous structure on the stability of CuZnO/SiO2 model methanol synthesis catalysts. A series of silica materials with ordered cagelike (SBA-16 mesostructure) and disordered (SiO2-gel) porosities and varying pore sizes were employed as catalyst supports. Nitric oxide moderated nitrate decomposition enabled the synthesis of catalytically active Cu nanoparticles (3-5 nm) exclusively inside the silica pores with short interparticle spacings. Under relevant reactive conditions, confinement of the Cu particles in cagelike silica pores notably enhances catalyst stability by limiting Cu particle growth as compared to catalysts deposited in SiO2-gel host materials with also 3D and highly interconnected though unconstrained porosity. For both pore morphologies, we find a direct relationship between catalyst stability and support porosity, provided the narrowest characteristic pore dimension is employed as a porosity descriptor. For cagelike porosities this corresponds to the size of the entrances to the nanocages. Our results point to nanoparticle diffusion and coalescence as a relevant growth mechanism under reactive conditions and underscore the significance of the narrowest pore constrictions to mitigate growth and improve catalyst stability. This finding contributes to the establishment of general and quantitative structure-stability relationships which are essential for the design of catalysts and related functional nanostructures with long lifetimes under operation conditions

Mapping nanocavities in plugged SBA-15 with confined silver nanostructures

Silver nanostructures inside the pores of SBA-15 and plugged SBA-15 were synthesized and imaged, providing for the first time quantitative information about the nanocavity dimensions and plug distributions in plugged SBA-15.

Quantitative Relationship between Support Porosity and the Stability of Pore-Confined Metal Nanoparticles Studied on CuZnO/SiO₂ Methanol Synthesis Catalysts

Metal nanoparticle growth represents a major deactivation mechanism of supported catalysts and other functional nanomaterials, particularly those based on low melting-point metals. Here we investigate the impact of the support porous structure on the stability of CuZnO/SiO₂ model methanol synthesis catalysts. A series of silica materials with ordered cagelike (SBA-16 mesostructure) and disordered (SiO₂-gel) porosities and varying pore sizes were employed as catalyst supports. Nitric oxide moderated nitrate decomposition enabled the synthesis of catalytically active Cu nanoparticles (3–5 nm) exclusively inside the silica pores with short interparticle spacings. Under relevant reactive conditions, confinement of the Cu particles in cagelike silica pores notably enhances catalyst stability by limiting Cu particle growth as compared to catalysts deposited in SiO₂-gel host materials with also 3D and highly interconnected though unconstrained porosity. For both pore morphologies, we find a direct relationship between catalyst stability and support porosity, provided the narrowest characteristic pore dimension is employed as a porosity descriptor. For cagelike porosities this corresponds to the size of the entrances to the nanocages. Our results point to nanoparticle diffusion and coalescence as a relevant growth mechanism under reactive conditions and underscore the significance of the narrowest pore constrictions to mitigate growth and improve catalyst stability. This finding contributes to the establishment of general and quantitative structure–stability relationships which are essential for the design of catalysts and related functional nanostructures with long lifetimes under operation conditions

Encapsulation of chiral Fe(salen) in mesoporous silica structures for use as catalysts to produce optically active sulfoxides

Solid catalysts which are heterogeneous at the macroscopic scale but homogeneous at the microscopic level were prepared by the encapsulation of Fe(salen) by a "ship in a bottle" approach. This approach permits the synthesis of a "free" Fe(salen) complex inside the nanocages of SBA-16 and m-MCF, having conformational freedom and behaving as a complex in solution. These materials were used as catalysts for asymmetric oxidation of sulfides. The entrance sizes of the mesoporous materials SBA-16 and m-MCF were tuned by changing the synthesis parameters and by silylation of the silica surface with n-propyl groups, which resulted in materials with different Fe(salen) loadings. Chiral Fe(salen) trapped in m-MCF materials showed higher activity than the complex immobilized on SBA-16. The activity and enantioselectivity of the catalysts based on m-MCF were on a par with the homogeneous counterpart under specific conditions. The heterogenized catalysts presented a limited recyclability; however, they were clearly advantageous compared to the homogenous counterpart, where reutilization was not possible. © The Royal Society of Chemistry 2016

Engineering and Sizing Nanoreactors To Confine Metal Complexes for Enhanced Catalytic Performance

Homogeneous metal complexes often display superior activity and selectivity in catalysis of chemical transformations. Heterogenization of these complexes by immobilization on solid supports has been used to facilitate recovery, but this is often associated with a decrease in catalytic performance. We here describe a novel approach of sizing and engineering the cavity structure of nanoporous materials as "nanoreactors" to assemble metal complexes by the "ship-in-the-bottle" synthesis to combine the best of homogeneous and heterogeneous catalysts. Catalysis occurred by free metal complexes in confined liquid in these nanoreactors, while the catalysts were recyclable as being heterogeneous at the macroscopic scale. Subnanometer tailoring of window sizes (0.5-3.7 nm) of the cavities (16-22 nm) allowed control over loading (6-70 mg-metal complex/g-support) and a high turnover frequency (40-600 h(-1)) for the hydrolytic kinetic resolution of 1,2-epoxyhexane. Most importantly, the 'heterogeneous homogeneous catalysts' showed enhanced thermal stability and were stable upon reuse approaching excellent turnover numbers of 100,000. We showed this that engineering and sizing of nanoreactors is a powerful approach to control performance of confined catalysts, and method is generally applicable in host guest catalysis

Engineering and Sizing Nanoreactors To Confine Metal Complexes for Enhanced Catalytic Performance

Homogeneous metal complexes often display superior activity and selectivity in catalysis of chemical transformations. Heterogenization of these complexes by immobilization on solid supports has been used to facilitate recovery, but this is often associated with a decrease in catalytic performance. We here describe a novel approach of sizing and engineering the cavity structure of nanoporous materials as “nanoreactors” to assemble metal complexes by the “ship-in-the-bottle” synthesis to combine the best of homogeneous and heterogeneous catalysts. Catalysis occurred by free metal complexes in confined liquid in these nanoreactors, while the catalysts were recyclable as being heterogeneous at the macroscopic scale. Subnanometer tailoring of window sizes (0.5–3.7 nm) of the cavities (16–22 nm) allowed control over loading (6–70 mg-metal complex/g-support) and a high turnover frequency (40–600 h^–1) for the hydrolytic kinetic resolution of 1,2-epoxyhexane. Most importantly, the ‘heterogeneous homogeneous catalysts’ showed enhanced thermal stability and were stable upon reuse approaching excellent turnover numbers of 100,000. We showed that engineering and sizing of nanoreactors is a powerful approach to control performance of confined catalysts, and this method is generally applicable in host–guest catalysis