New Process with Argon Injected into Ladle around the Tapping Hole for Controlling Slag Carry-over during Continuous Casting Ladle

A new process with argon injected into the ladle around the tapping hole for controlling slag carry-over in a teeming ladle was presented. Physical modeling was used to study the mechanism of controlling slag carry-over, and the feasibility of the new process was also investigated by industrial trials. The results show that vortex forms firstly, and then converts to drain sink. With argon injected into the ladle around the tapping hole, an argon ring was formed, and the rotating angular velocity of the melt close to the tapping hole reduced dramatically, and even vanished when the melt passed the argon ring. Therefore, the new controlling slag carry-over process can eliminate the slag carry-over caused by vortex. The velocity of the melt toward the tapping hole was reduced due to the bubble buoyancy as the melt passed the argon ring. So, the new process can decrease the critical height of slag carry-over caused by drain sink. The application feasibility of the new controlling slag carry-over process is verified by the plant trials. Compared to the traditional teeming ladle process, the new controlling slag carry-over process shows much better efficiency on decreasing the steel residual in the poured ladle

Thermoelectric performance using counter-flowing thermal fluids

Counter-flowing thermal fluids are conducive to generate a homogeneous temperature difference on thermoelectric (TE) generator. This study allowed the hot and cold fluids of having constant inlet temperature to flow in the opposite, and examined TE performance of module at different flow rates. The results show that TE performance gradually increases with flow rate in the initial stage of fluid flow, and reaches a transient peak value after the module surfaces are completely covered by thermal fluids, and then tends to be stable. High flow rate leads to larger performance and reduces the time of achieving them. Effect of flow rate on stable performance is slightly more than that of inlet temperature of thermal fluids, which makes regulating the flow rate to be a feasible way to harvest more heat for TE conversion. Module features present a specific trend and provide the supports for the benefit of counter-flowing thermal fluids. (C) 2017 Hydrogen Energy Publications LLC. Published by Elsevier Ltd. All rights reserved

Thermoelectric Generation Using Counter-Flows of Ideal Fluids

Thermoelectric (TE) performance of a three-dimensional (3-D) TE module is examined by exposing it between a pair of counter-flows of ideal fluids. The ideal fluids are thermal sources of TE module flow in the opposite direction at the same flow rate and generate temperature differences on the hot and cold surfaces due to their different temperatures at the channel inlet. TE performance caused by different inlet temperatures of thermal fluids are numerically analyzed by using the finite-volume method on 3-D meshed physical models and then compared with those using a constant boundary temperature. The results show that voltage and current of the TE module increase gradually from a beginning moment to a steady flow and reach a stable value. The stable values increase with inlet temperature of the hot fluid when the inlet temperature of cold fluid is fixed. However, the time to get to the stable values is almost consistent for all the temperature differences. Moreover, the trend of TE performance using a fluid flow boundary is similar to that of using a constant boundary temperature. Furthermore, 3-D contours of fluid pressure, temperature, enthalpy, electromotive force, current density and heat flux are exhibited in order to clarify the influence of counter-flows of ideal fluids on TE generation. The current density and heat flux homogeneously distribute on an entire TE module, thus indicating that the counter-flows of thermal fluids have high potential to bring about fine performance for TE modules

Deformation Behavior of Internal Porosity in Continuous Casting Wide-Thick Slab during Heavy Reduction

Heavy reduction (HR) is a novel technology that could effectively improve the internal porosities and other internal quality problems in continuously cast steel, during which a large reduction deformation is implemented at and after the strand solidification end. In the present paper, non-uniform solidification of the wide-thick slab was calculated with a two-dimensional (2D) heat transfer model. Based on the predicted temperature distribution at the solidification end of the casting strand, a three-dimensional (3D) thermal-mechanical coupled model was developed for investigating the deformation behavior of the internal porosities in wide-thick slab during HR. An Arrhenius-type constitutive model for the studied steel grade was derived based on the measured true stress-strain with single-pass thermosimulation compression experiments and applied to the 3D thermal-mechanical coupled model for improving the calculation accuracy. With the developed 3D thermal-mechanical coupled model, deformation behavior of the two artificial porosities located at the slab center of 1/2 width and 1/8 width during HR was investigated under different condition of HR deformation, HR start position, and HR reduction mode. Based on the calculated porosity closure degree (ηs) and the corresponding equivalent strain (εeq) under different HR conditions, a prediction model that describes the quantitative relationship between ηs and εeq was derived for directly and accurately evaluating the process effect of HR on improving the internal porosities in wide-thick slab

Study on dendritic growth of FE-0.82WT%C alloy

A series of mathematical models and codes are developed to investigate the dendritic growth of Fe-0.82wt%C alloy. It is found that the small columnar dendrites are growing under the restriction of neighboring bigger ones and will be eventually combined to form the stronger columnar dendrites. With the decrease of cooling intensity, the primary dendrite arm spacing increases, and the secondary arms become undeveloped. The melt flow influencing the solute distribution around the solid dendrites promotes the asymmetrical growth of equiaxed dendrites, and generally inhibits columnar dendritic growth except at downstream side under weak flow intensity. The growth behavior of dendrites under melt flow is determined by the competition between bringing in solute enriched melt from upstream side and carrying away solute rejected at local interfaces