Application of CCG Sensors to a High-Temperature Structure Subjected to Thermo-Mechanical Load

This paper presents a simple methodology to perform a high temperature coupled thermo-mechanical test using ultra-high temperature ceramic material specimens (UHTCs), which are equipped with chemical composition gratings sensors (CCGs). The methodology also considers the presence of coupled loading within the response provided by the CCG sensors. The theoretical strain of the UHTCs specimens calculated with this technique shows a maximum relative error of 2.15% between the analytical and experimental data. To further verify the validity of the results from the tests, a Finite Element (FE) model has been developed to simulate the temperature, stress and strain fields within the UHTC structure equipped with the CCG. The results show that the compressive stress exceeds the material strength at the bonding area, and this originates a failure by fracture of the supporting structure in the hot environment. The results related to the strain fields show that the relative error with the experimental data decrease with an increase of temperature. The relative error is less than 15% when the temperature is higher than 200 °C, and only 6.71% at 695 °C

Probabilistic Reliability Analysis of Carbon/Carbon Composite Nozzle Cones with Uncertain Parameters

A methodology to perform the probabilistic and reliability-based design of a novel carbon/carbon rocket nozzle subjected to operational thermal and mechanical loads is described in this paper. In this methodology, the nozzle is represented by a multiphysics finite element model capable of predicting the temperature and stress fields of the exit cone. The analysis shows that the most likely failure modes of the exit cone are related to compressive stress along the axial and hoop directions, as well as interlaminar shear. The probabilistic models used in this methodology account for the uncertainty of the material properties by using uniform and normal distributions and different variances. The reliability analysis is performed by using surface response methods. A global sensitivity analysis is also carried out using polynomial expansion chaos surface response models. A particular novelty of the analysis is the use of Sobol indices to rank the importance of the single uncertain parameters in the models. The methodology provides a high level of confidence and robustness in determining that the axial thermal conductivity of the carbon/carbon material is the most critical material property to affect the three main failure modes, whereas the coefficient of the thermal expansion and the heat capacity play a very marginal role

Measurement of high-temperature strains in superalloy and carbon/carbon composites using chemical composition gratings

This is a text file associated with Ref. [11] from R. Siew, "Practical automated glass selection and the design of apochromats with large field of view," App. Opt. 55, pp. 9232 - 9236 (2016). It lists the lens prescription for the Zemax lens file of Ref. [10] in the above manuscript.  This lens represents a re-optimized state of the prior lens "AUTO GLASS FINISHED.zmx".  The design form is based on the design by A. Yang, X. Gao, and M. Li, "Design of apochromatic lens with large field and high definition for machine vision," App. Opt. 55, 5977 - 5985 (2016)