Flexible multibody modelling for exact constraint design of compliant mechanisms

In high precision equipment, the use of compliant mechanisms is favourable as elastic joints offer the advantages of low friction and no backlash. If the constraints in a compliant mechanism are not carefully dealt with, even small misalignments can lead to changes in natural frequencies and stiffnesses. Such unwanted behaviour can be avoided by applying exact constraint design, which implies that the mechanism should have exactly the required degrees of freedom and non-redundant constraints so that the system is kinematically and statically determinate. For this purpose, we propose a kinematic analysis using a finite element based multibody modelling approach. In compliant mechanisms, the system’s degrees of freedom are presented clearly from the analysis of a system in which the deformation modes with a low stiffness are free to deform while the deformation modes with a high stiffness are considered rigid. If the Jacobian matrix associated with the dependent coordinates is not full column or row rank, the system is under-constrained or over-constrained. The rank of this matrix is calculated from a singular value decomposition. For an under-constrained system, any motion in the mechanism that is not accounted for by the current set of degrees of freedom is visualised using data from the right singular matrix. For an over-constrained system, a statically indeterminate stress distribution is derived from the left singular matrix and is used to visualise the over-constraints. The analysis is exemplified for the design of a straight guiding mechanism, where under-constrained and over-constrained conditions are visualised clearly

An Analytical Formulation for the Lateral Support Stiffness of a Spatial Flexure Strip

A flexure strip has constraint characteristics, such as stiffness properties and error motions, that limit its performance as a basic constituent of flexure mechanisms. This paper presents a framework for modeling the deformation and stiffness characteristics of general three-dimensional flexure strips that exhibit bending, shear and torsion deformation. The formulation is based on a finite strain discrete spatial beam element with refinements to account for plate-like behavior due to constrained cross-sectional warping. This framework is suited for analytical calculations thanks to the accuracy of the beam element, while its discrete nature allows for easy implementation in numeric software to serve as calculation aid. As case study, a closed-form parametric analytical expression is derived for the lateral support stiffness of a parallel flexure mechanism. This captures the deteriorating support stiffness when the mechanism moves in the intended degree of freedom. By incorporating relevant geometric nonlinearities and a warping constraint stiffening factor, an accurate load-displacement and stiffness expression for the lateral support direction is obtained. This result is verified by nonlinear finite element analysis