CHEMICAL REACTIONS DURING THE PROCESSING OF STABILIZED PE; DISCOLOURATION AND STABILIZER CONSUMPTION

A series of experiments was carried out to develop an additive package for HDPE blown films. The evaluation of the results yielded interesting correlations relating the colour of the polymer to its chain structure and to the properties of the films. Additional experiments proved that all reactions are related to each other. The discolouration of the polymer could be described by simple first order reaction kinetics and a linear correlation was found between stability and a quantity calculated from the kinetic model. The reaction of the vinyl functionality of the polymer seems to be related to the changes in its rheological properties. In spite of the good general correlations found, some details remained unexplained and need further investigation

CHEMICAL REACTIONS DURING THE PROCESSING OF STABILIZED PE; STRUCTURE/PROPERTY CORRELATIONS

Interesting correlations were observed in an optimization project directed towards the development of a recipe for blown film production. Analysis of the data and additional experiments indicated that some reactions take place during the processing of stabilized PE which also change the structure of the polymer. Modification of the rheological properties of the polymer and the mechanical characteristics of blown films can be related to these chemical processes. A close correlation was found among basically all rheological and mechanical properties. A tentative explanation was given which relates chemistry to the structure of the polymer and the properties of the product. According to the hypothesis long chain branches are formed during processing which decrease MFI, change the orientation of the film in the perpendicular direction and result in a considerable decrease in the strength of the blown films

Systematic Investigation on the Structure-Property Relationship in Isotactic Polypropylene Films Processed via Cast Film Extrusion

The effect of cast film extrusion processing conditions, such as the chill-roll temperature, temperature of the melt, and line speed, on the structure of different isotactic polypropylene homo- and random copolymers has been investigated by means of Small- and Wide-Angle X-ray Scattering (SAXS and WAXS) and correlated to stiffness and haze. Stiffness and transparency have been found to be strongly dependent on the temperature of the chill-roll. Interestingly, line speed has been found to affect the total crystallinity when the chill-roll temperature is increased, while an overall minor effect of the melt temperature was found for all cast films. The polymer characteristics, defined by the catalyst nature and comonomer content, affect the final material performance, with the single-site catalyzed grades performing better in both mechanics and optics. Haze levels were found to correlate with the mesophase content rather than to α-crystallinity and to be dependent on the domain size for all grades. The remarkably low haze levels reached by the single-site grade with higher isotacticity can arise from high nucleation rate and orientational effects, which ultimately yield smaller and smoother scattering domains

Improvement of the impact resistance of natural fiber–reinforced polypropylene composites through hybridization

Polypropylene (PP) hybrid composites were prepared by the combination of naturalreinforcements and poly(ethylene terephthalate) (PET) fibers. Wood, flax, and sugarpalm fibers were used to increase stiffness and strength, while PET fibers served toimprove impact resistance. Interfacial adhesion was increased by using a maleated PP(MAPP) coupling agent. The hybrid composites containing 20 wt% of the naturalfibers were homogenized in a twin-screw compounder and then injection moldedinto standard tensile specimens. The amount of PET fibers was changed from 0 to40 wt% in the composites. Tensile and impact testing, acoustic emission measure-ments, and scanning electron microscopy (SEM) were used for the characterizationof the composites as well as to follow deformation and failure processes. The resultsproved that the concept of using PET fibers to improve impact resistance works withall natural fibers. Local deformations, the debonding or pullout of the PET fibers, initi-ate the plastic deformation of the matrix, which consumes considerable energy. Thefracture of PET fibers might also contribute to energy absorption. The type of naturalfiber does not influence the effect; the amount of PET fibers determines fractureresistance. The improvement of interfacial adhesion by coupling increases strengthand slightly improves impact resistance. The overall properties of the hybrid compos-ites prepared are acceptable, sufficiently large stiffness and impact resistance beingachieved for a large number of structural application

Compatibilised polyolefin compositions

Compatibilised polyolefin compositions combining the positive properties of their respective components by using an olefinic di- or triblock copolymer as compatibiliser to generate a finely dispersed phase structure in the molten state and to improve adhesion between the blend components in the solid state, while not compromising processability of the polyolefin composition

Effect of the molecular structure of the polymer and nucleation on the optical properties of polypropylene homo- and copolymers.

Two soluble nucleating agents were used to modify the optical properties of nine PP homo- and random copolymers. The ethylene content of the polymers changed between 0 and 5.3 wt%. Chain regularity was characterized by the stepwise isothermal segregation technique (SIST), while optical properties by the measurement of the haze of injection molded samples. Crystallization and melting characteristics were determined by differential scanning calorimetry (DSC). The analysis of the results proved that lamella thickness and change in crystallinity influence haze only slightly. A model was introduced which describes quantitatively the dependence of nucleation efficiency and haze on the concentration of the nucleating agent. The model assumes that the same factors influence the peak temperature of crystallization and optical properties. The analysis of the results proved that the assumption is valid under the same crystallization conditions. The parameters of the model depend on the molecular architecture of the polymer. Chain regularity determines supermolecular structure and thus the dependence of optical properties on nucleation

Gelation and Crystallization Phenomena in Polyethylene Plastomers Modified with Waxes

Polyethylene (PE) plastomers, single-site catalyst-based homogeneous linear low-density PEs (LLDPEs), combine low crystallinity, softness, and elasticity, making them ideal candidates for numerous applications such as hot-melt adhesives (HMA). As plastomers crystallize rather slowly, a number of possible low molecular weight polyolefin components were tested to accelerate solidification. An ideal modifier should accelerate solidification while maintaining transparency and softness of the base polymer. A Queo plastomer type was modified with different PE and PP waxes at concentrations of 5 to 25 wt.-%. Next to conventional calorimetry, a rheological technique was applied to study solidification. The resulting morphology was studied by atomic force microscopy, and the final compositions were investigated regarding their mechanical and optical performance. Accelerated solidification was observed in all cases, but a quite different course of structure formation could be concluded. PE waxes dissolve in the melt state, forming a lamellar network during cooling, whereas PP waxes form a heterogeneous blend in the melt for which the wax droplets solidify before the matrix. The particulate-type modification by the PP wax also affects stiffness less while retaining transparency better