Diamond biocompatible coatings for medical implants

New carbon (diamond-like) nanocomposite coatings deposited from a C60 ionic beam can be used as a wear-resistant protective coating for implants. It was found that these coatings enhance resistance to тelectrochemical corrosion processes due to a shift of the material’s electrode potential to a zone of positive values. They also promote a complex of reparative, adaptative and compensatory reorganization that accelerates the healing processes in the vicinity of the implant

Features of medical implant passivation using anodic oxide films

The passivation ability of metals from groups IV and V of the Periodic Table is considered. Anodic treatment is able to neutralize the increase of metal hardening when comminuting grains to nanometre sizes. The deposition of metal oxide film coatings on a cobalt–chromium alloy surface results in substantial passivation of its surface and prevents cobalt and chromium accumulation in bone tissues. The decrease of surface activity of titanium implants can be achieved both by cleaning the surface during vacuum annealing before oxidation and by the increase of the anodic oxide film thickness, which limits mass and charge transfer through the implant surface. Recommended titanium implant treatment regimens are vacuum annealing at 650 °C and anodic oxidation to attain an oxide thickness less or equal to 300 nm

Properties of magnetron hydroxyapatite coatings deposited on oxidized substrates

Hydroxyapatite (HA) coating were formed on oxidized niobium surfaces by the highfrequency magnetron sputtering method using hydroxyapatite and tricalcium phosphate targets. The structure, substructure and mechanical properties of the Nb–Nb2O5–HA system were investigated by X-ray diffraction, atomic force microscopy and nanoindentation and the stress state was assessed. The synthesized hydroxyapatite film had the following characteristics: thermal expansion coefficient 10–5 K–1; modulus of elasticity 120 GPa; adhesive strength not less than 0.45 kg/mm2; density 2900 kg/m3. The stress magnitude in the metal oxide substrate was from 11 to 14 MPa after hydroxyapatite film deposition

A novel concept for the manufacture of individual sapphire-metallic hip joint endoprostheses.

At the present time, artificial joints made with metallic, ceramic, metal-polymeric or ceramicpolymeric friction pairs substituting for the natural biomechanic articulations "head of the hip joint-acetabulum" are widely used for endoprosthetic operations on hip joints. Experience gained in the course of more than 2000 operations has shown that along with the advantageous properties of modern endoprosthetic constructions made of metal, ceramics and polymers, they have certain drawbacks. Among them are insufficient biological inertness and susceptibility to excessive wear of the friction pair components. In addition, as a result of wear of the hinge friction pair, toxic and oncologically dangerous products of degradation accumulate in the different organs and tissues. This in turn results in severe complications and demands correspondingly complicated corrective intervention, often leading to worse disability than that which the original operation was designed to cure. The aim of the study reported here was the development and clinical validation of a highly effective and long-lived hip joint endoprosthesis with a sapphire head whose wear capacity is superior to all others. The endoprosthesis consists of a metallic pedicle, a dismountable articulation (metallic necklayer of supramolecular polyethylene-sapphire head) and an acetabular cup. The endoprostheses with the sapphire head proved themselves positively in clinical trials and are considered to be highly promising for future applications

Simulation of effects of metal phase in a diamond grain and bonding type on temperature in diamond grinding

Manufacturing diamond wheels on various bonds is a relatively high-cost process, requiring high labour and high consumption of expensive diamond grains but yielding relatively low productivity. With better knowledge of the various factors involved in the sintering process, the most efficient combinations can be found, leading to higher productivity. Currently, there are no scientifically based recommendations for the choice of the rational combinations of strength, brand of grain, graininess and concentration with the physical–mechanical properties of bonds. The aim of this research is the development of a technique for the theoretical definition of an optimal combination of strength properties of diamond grains and bond to provide maximum retention of diamond grain integrity during the process of diamond wheel manufacture. This is investigated using 3D simulations of the deflected mode of the sintering area of the wheel's diamond bearing layer

Development of modular machine design and technologies of dynamic action for finishing-grinding treatment by an oscillating abrasive medium

A complex approach is proposed to designing machines and technologies for finishinggrinding treatment of complex-shaped parts by an oscillating fine-dispersed abrasive medium. A designed element base has been developed for the design-technological synthesis of the autonomously controlled actuating mechanisms in the form of the device with the processed parts and the reservoir, combined into a single aggregate modular machine. The field of combining schemes of the power actions on an abrasive medium and processed parts has been considered