Impact-induced vibration in vehicular driveline systems: theoretical and experimental investigations

The paper investigates the conditions leading to the emergence and persistence of an acute metallic noise in light-truck drivelines. Sudden demands in torque in the presence of lash zones give rise to this phenomenon, which is onomatopoeically referred to as clonk. The study of clonk requires combined rigid multi-body dynamics and flexible body oscillations. The results show high-frequency contributions in the driveline vibrational response of certain structural modes of the driveshaft pieces, which are induced by remote impact of meshing transmission teeth through backlash. The numerically predicted spectrum of vibration shows good correlation with experimental measurements of radiated noise from a dynamic drivetrain rig

Mode identification in impact-induced high-frequency vehicular driveline vibrations using an elasto-multi-body dynamics approach

The paper describes a noise, vibration and harshness (NVH) phenomenon caused by impact of meshing gear teeth pairs, resulting in structural wave propagation and elastoacoustic coupling in the driveline system, referred to in industry as clonk. The numerical investigation combines multi-body dynamics analysis with flexible body oscillation behaviour predicted by finite element analysis (FEA) techniques. Particular attention is paid to local non-linearities such as the varying stiffness of meshing gear teeth and their normal backlash. The spectrum of vibration of lightly damped hollow driveshaft tubes shows good conformity with experimental results

Impact-induced vibration in vehicular driveline systems: theoretical and experimental investigations

The paper investigates the conditions leading to the emergence and persistence of an acute metallic noise in light-truck drivelines. Sudden demands in torque in the presence of lash zones give rise to this phenomenon, which is onomatopoeically referred to as clonk. The study of clonk requires combined rigid multi-body dynamics and flexible body oscillations. The results show high-frequency contributions in the driveline vibrational response of certain structural modes of the driveshaft pieces, which are induced by remote impact of meshing transmission teeth through backlash. The numerically predicted spectrum of vibration shows good correlation with experimental measurements of radiated noise from a dynamic drivetrain rig

Optimization of the high-frequency torsional vibration of vehicle driveline systems using genetic algorithms

Vehicle drivelines with manual transmissions are exposed to different dynamic engine torques under driving conditions. Engine torque can dramatically vary with throttle demand from coast to drive condition and, conversely, with throttle release from drive to coast. Abrupt application or release of throttle in slow moving traffic or rapid engagement of the clutch can be followed by an audible response, referred to in industry as the clonk noise. This paper presents a complete dynamic model of a vehicle driveline for the optimization of high-frequency torsional vibration by the distributed-lumped (hybrid) modelling technique (DLMT). The model used is first validated against experimental tests. Parameter sensitivity studies have been carried out using the model to identify the important components affecting clonk. Three key parameters have been chosen from the parameter study. To optimize these key factors, genetic algorithms (GAs) have been used in this multi-parameter optimization problem. The GAs show significant reduction in the driveline noise, vibration and harshness (NVH)

Heat generation and transfer in automotive dry clutch engagement

Dynamic behaviour of automotive dry clutches depends on the frictional characteristics of the contact between the friction lining material, the flywheel, and the pressure plate during the clutch engagement process. During engagement due to high interfacial slip and relatively high contact pressures, generated friction gives rise to contact heat, which affects the material behaviour and the associated frictional characteristics. In practice excess interfacial slipping and generated heat during torque transmission can result in wear of the lining, thermal distortion of the friction disc, and reduced useful life of the clutch. This paper provides measurement of friction lining characteristics for dry clutches for new and worn state under representative operating conditions pertaining to interfacial slipping during clutch engagement, applied contact pressures, and generated temperatures. An analytical thermal partitioning network model of the clutch assembly, incorporating the flywheel, friction lining, and the pressure plate is presented, based upon the principle of conservation of energy. The results of the analysis show a higher coefficient of friction for the new lining material which reduces the extent of interfacial slipping during clutch engagement, thus reducing the frictional power loss and generated interfacial heating. The generated heat is removed less efficiently from worn lining. This might be affected by different factors observed such as the reduced lining thickness and the reduction of density of the material but mainly because of poorer thermal conductivity due to the depletion of copper particles in its microstructure as the result of wear. The study integrates frictional characteristics, microstructural composition, mechanisms of heat generation, effect of lining wear, and heat transfer in a fundamental manner, an approach not hitherto reported in literature

On the effect of multiple parallel nonlinear absorbers in palliation of torsional response of automotive drivetrain

Torsional vibrations transmitted from the engine to the drivetrain system induce a plethora of noise, vibration and harshness (NVH) concerns, such a transmission gear rattle and clutch in-cycle vibration, to name but a few. The main elements of these oscillations are variations in the inertial imbalance and the constituents of combustion power torque, collectively referred to as engine order vibration. To attenuate the effect of these transmitted vibrations and their oscillatory effects in the drive train system, a host of palliative measures are employed in practice, such as clutch pre-dampers, slipping discs, dual mass flywheel and others, all of which operate effectively over a narrow band of frequencies and have various unintended repercussions. These include increased powertrain inertia, installation package space and cost. This paper presents a numerical study of the use of multiple Nonlinear Energy Sinks (NES) as a means of attenuating the torsional oscillations for an extended frequency range and under transient vehicle manoeuvres. Frequency–Energy Plots (FEP) are used to obtain the nonlinear absorber parameters for multiple NES coupled in parallel to the clutch disc of a typical drivetrain configuration. The results obtained show significant reduction in the oscillations of the transmission input shaft, effective over a broad range of response frequencies. It is also noted that the targeted reduction of the acceleration amplitude of the input shaft requires significantly lower NES inertia, compared with the existing palliative measures

Targeted Energy Transfer and Modal Energy Redistribution in Automotive Drivetrains

The new generations of compact high output power-to-weight ratio internal combustion engines generate broadband torsional oscillations, transmitted to lightly damped drivetrain systems. A novel approach to mitigate these untoward vibrations can be the use of nonlinear absorbers. These act as Nonlinear Energy Sinks (NESs). The NES is coupled to the primary (drivetrain) structure, inducing passive irreversible targeted energy transfer (TET) from the drivetrain system to the NES. During this process, the vibration energy is directed from the lower-frequency modes of the structure to the higher ones. Thereafter, vibrations can be either dissipated through structural damping or consumed by the NES. This paper uses a lumped parameter model of an automotive driveline to simulate the effect of TET and the assumed modal energy redistribution. Significant redistribution of vibratory energy is observed through TET. Furthermore, the integrated optimization process highlights the most effective configuration and parametric evaluation for use of NES

Multi-body dynamics analysis and experimental investigations for the determination of the physics of drivetrain vibro-impact induced elasto-acoustic coupling

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