Microstructure and Properties of Nonlinear Lap Joint of 6061 Aluminum Alloy by Friction Stir Welding

The microstructure and properties of non-linear friction stir welded lap joints of the AA6061-T6 aluminum alloy were investigated, with a particular focus on the influence of corner curvature on the formability and mechanical properties of the joints. The research results indicate that for the 6061-T6 aluminum alloy lap joint friction stir welding with a smaller radius (R < 7 mm), there is a more severe accumulation of welding material. When the radius exceeds 7 mm, good macroscopic joint formation can be achieved. Various regions at the joint corners are composed of α-Al and intermetallic precipitations β phases. The microstructure of the heat-affected zone (HAZ) appeared relatively coarse, the weld nugget zone (WNZ) had the finest grain, and partial dissolution of the β phase occurred. The grain size in the middle WNZ at the corner was larger than at the ends, and the grain size on the inner side of the corner was larger than on the outer side. The hardness distribution of the joint exhibited a “W” shape, with the lowest hardness in the inner HAZ. When R ≤ 7, with an increase in R, the shear strength of the friction stir welded joints increased, and then the change became relatively small. The maximum shear strength of the joint was 101.32 ± 6.89 MPa at R = 7, and the fracture mode was primarily a ductile mixed fracture

Cutting forces related with lattice orientations of graphene using an atomic force microscopy based nanorobot

The relationship between cutting forces and lattice orientations of monolayer graphene is investigated by using an atomic force microscopy (AFM) based nanorobot. In the beginning, the atomic resolution image of the graphene lattice is obtained by using an AFM. Then, graphene cutting experiments are performed with sample rotation method, which gets rid of the tip effect completely. The experimental results show that the cutting force along the armchair orientation is larger than the force along the zigzag orientation, and the cutting forces are almost identical every 60°, which corresponds well with the 60°symmetry in graphene honeycomb lattice structure. By using Poisson analysis method, the single cutting force along zigzag orientation is 3.9 nN, and the force along armchair is 20.5 nN. This work lays the experimental foundation to build a close-loop fabrication strategy with real-time force as a feedback sensor to control the cutting direction. © 2012 American Institute of Physics.Link_to_subscribed_fulltex

Graphene coating makes copper more resistant to plastic deformation

Nanoindentation tests and molecular dynamics (MD) simulations are conducted to investigate the effect of graphene (Gr) coating on the deformation behavior of a orientation copper (Cu) substrate. Distinct displacement burst (pop-in) is observed in the load-depth curve, which is due to the fracture of the Gr coating. Compared to bare Cu, the MD simulations indicate different dislocation activities at the Gr/Cu interface. The effect of image stress confinement on the glide of dislocations in Cu is considered to be the reason responsible for the increased hardness in the Gr/Cu system