DeNOxDeNO_{x} abatement modelling over sonically prepared copper USY and ZSM5 structured catalysts

Metallic supports play an important role as structured reactor internals. Due to their specific properties including enhanced heat and mass transport, high mechanical resistivity and elimination of local hot-spots, they are commonly used in gas exhaust abatement from stationary and automotive industries. In this study, the performance of three structured supports with deposited Cu/USY (Ultrastabilised Y—zeolite) for deNOx abatement were modelled. Based on kinetic and flow resistance experimental results, the one-dimensional (1D) model of structured reactor was developed. The performance of the structured reactors was compared by the length of the reactor necessary to achieve an arbitrary 90% NOx conversion. The performed simulations showed that the sonochemically prepared copper USY and ZSM-5 zeolites deposited on metallic supports may be successfully used as catalysts for deNOx process

DeNOxDeNO_x abatement over sonically prepared iron-substituted Y, USY and MFI zeolite catalysts in lean exhaust gas conditions

Iron-substituted MFI, Y and USY zeolites prepared by two preparation routes—classical ion exchange and the ultrasound modified ion-exchange method—were characterised by micro-Raman spectroscopy, X-ray diffraction (XRD), scanning electron microscopy (SEM), and ultraviolet (UV)/visible diffuse reflectance spectroscopy (UV/Vis DRS). Ultrasound irradiation, a new technique for the preparation of the metal salt suspension before incorporation to the zeolite structure, was employed. An experimental study of selective catalytic reduction (SCR) of NO with NH3 on both iron-substituted reference zeolite catalysts and those prepared through the application of ultrasound conducted during an ion-exchange process is presented. The prepared zeolite catalysts show high activity and selectivity in SCR deNOx abatement. The MFI-based iron catalysts, especially those prepared via the sonochemical method, revealed superior activity in the deNOx process, with almost 100% selectivity towards N2. The hydrothermal stability test confirmed high stability and activity of MFI-based catalysts in water-rich conditions during the deNOx reaction at 450 °C

Experimental and theoretical studies of sonically prepared Cu-Y, Cu-USY and Cu-ZSM-5 catalysts for SCR deNO(x)

The objective of our study was to prepare Y-, USY- and ZSM-5-based catalysts by hydrothermal synthesis, followed by copper active-phase deposition by either conventional ion-exchange or ultrasonic irradiation. The resulting materials were characterized by XRD, BET, SEM, TEM, Raman, UV-Vis, monitoring ammonia and nitrogen oxide sorption by FT-IR and Diffuse Reflectance Infrared Fourier Transform Spectroscopy (DRIFTS). XRD data confirmed the purity and structure of the Y/USY or ZSM-5 zeolites. The nitrogen and ammonia sorption results indicated that the materials were highly porous and acidic. The metallic active phase was found in the form of cations in ion-exchanged zeolites and in the form of nanoparticle metal oxides in sonochemically prepared catalysts. The latter showed full activity and high stability in the SCR deNO(x) reaction. The faujasite-based catalysts were fully active at 200-400 degrees C, whereas the ZSM-5-based catalysts reached 100% activity at 400-500 degrees C. Our in situ DRIFTS experiments revealed that Cu-O(NO) and Cu-NH3 were intermediates, also indicating the role of Bronsted sites in the formation of NH4NO3. Furthermore, the results from our experimental in situ spectroscopic studies were compared with DFT models. Overall, our findings suggest two possible mechanisms for the deNO(x) reaction, depending on the method of catalyst preparation (i.e., conventional ion-exchange vs. ultrasonic irradiation).Web of Science117art. no. 82