29 research outputs found
Understanding fracture in laser additive manufactured bulk metallic glass through small-scale mechanical measurement
Bulk metallic glasses (BMGs) are amorphous metal alloys formed by fast cooling that display high strength and toughness with good resistance to corrosion and wear. One traditional limitation has been that BMG castings are often limited to \u3c1 cm dimensions due to the high cooling rates needed. The recent development of selective laser melting (SLM) of metallic glasses opens up the possibility of creating large BMG components with complex geometries. However, we have recently shown that additive manufactured BMGs exhibit poor ductility and toughness when compared to their traditionally as-cast (AC) counterparts (Fig. 1 A-C).
Our work investigates how the processing route influences the structure of a Zr-based BMG, and how this is linked to mechanical performance. Evaluation at the micro-scale is critical, as thermal influences on the microstructure from laser-processing and melt-pool solidification exist at these length-scales. Experimental calorimetry results have shown enthalpic relaxation variation between cast Zr-based glasses and those manufactured with SLM-processing, suggesting differences in free volume for different processing routes. The effect on the fracture properties was studied using single edge notched beam bending tests: SLM-processed alloy showed significantly lower fracture toughness when compared with the as-cast alloy, and this was explained by energetic barriers for activating shear transformations in the glass, elucidated in detail using micro-pillar compression testing (Fig. 1 D/E). These results are further related to the glassy laser-processed structure through advanced structural analyses using synchrotron X-ray diffraction and nanoindentation.
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Mechanical properties of suture materials in general and cutaneous surgery
Comprehensive studies comparing tensile properties of sutures are over 25 years old and do not include recent advances in suture materials. Accordingly, the objective of this paper is to investigate the tensile properties of commonly-used sutures in cutaneous surgery. Thirteen 3-0 sized modern sutures (four non-absorbable and nine absorbable) were tensile tested in both straight and knotted configurations according to the procedures outlined by the United States Pharmacopeia. Glycomer 631 was found to have the highest failure load (56.1 N) of unknotted absorbable sutures, while polyglyconate (34.2 N) and glycomer 631 (34.3 N) had the highest failure loads of knotted absorbable sutures. Nylon (30.9 N) and polypropylene (18.9 N) had the greatest failure loads of straight and knotted non-absorbable sutures, respectively. Polydioxane was found to have the most elongation prior to breakage (144%) of absorbable sutures. Silk (8701 MPa) and rapid polyglactin 910 (9320 MPa) had the highest initial modulus of nonabsorbable and absorbable sutures, respectively. The new data presented in the study provides important information for guiding the selection of suture materials for specific surgeries.Keywords: modulus, sutures, strength, elongation, tensile propertie
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A highly efficient degradation mechanism of methyl orange using Fe-based metallic glass powders
A new Fe-based metallic glass with composition Fe₇₆B₁₂Si₉Y₃ (at. %) is found to have extraordinary degradation efficiency towards methyl orange (MO, C₁₄H₁4N₃SO₃) in strong acidic and near neutral environments compared to crystalline zero-valent iron (ZVI) powders and other Fe-based metallic glasses. The influence of temperature (294–328 K) on the degradation reaction rate was measured using ball-milled metallic glass powders revealing a low thermal activation energy barrier of 22.6 kJ/mol. The excellent properties are mainly attributed to the heterogeneous structure consisting of local Fe-rich and Fe-poor atomic clusters, rather than the large specific surface and strong residual stress in the powders. The metallic glass powders can sustain almost unchanged degradation efficiency after 13 cycles at room temperature, while a drop in degradation efficiency with further cycles is attributed to visible surface oxidation. Triple quadrupole mass spectrometry analysis conducted during the reaction was used to elucidate the underlying degradation mechanism. The present findings may provide a new, highly efficient and low cost commercial method for azo dye wastewater treatment.This is the publisher’s final pdf. The published article is copyrighted by the author(s) and published by Nature Publishing Group. The published article can be found at: http://www.nature.com/articles/srep2194
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Fatigue Crack Growth Mechanisms for Nickel-based Superalloy Haynes 282 at 550-750° C
The fatigue crack growth rates for nickel-based superalloy Haynes 282 were measured at 550, 650, and 750 °C using compact tension specimens with a load ratio of 0.1 and cyclic loading frequencies of 25 and 0.25 Hz. The crack path was observed to be primarily transgranular for all temperatures, and the observed effect of increasing temperature was to increase the fatigue crack growth rates. The activation energy associated with the increasing crack growth rates over these three temperatures was calculated less than 60 kJ/mol, which is significantly lower than typical creep or oxidation mechanisms; therefore, creep and oxidation cannot explain the increase in fatigue crack growth rates. Transmission electron microscopy was done on selected samples removed from the cyclic plastic zone, and a trend of decreasing dislocation density was observed with increasing temperature. Accordingly, the trend of increasing crack growth rates with increasing temperature was attributed to softening associated with thermally assisted cross slip and dislocation annihilation.Keywords: electron microscopy, mechanical characterization, fatigue, nickel-based superalloysKeywords: electron microscopy, mechanical characterization, fatigue, nickel-based superalloy
Ni-Nb-P-based bulk glass-forming alloys: Superior material properties combined in one alloy family
Ni-Nb-based bulk glass-forming alloys are among the most promising amorphous metals for industrial applications due to their incomparable combination of strength, hardness, elasticity and plasticity. However, the main
drawback is the limited glass-forming ability, narrowing the field of application to solely small components. In
this study, we show that minor additions of P to the binary Ni-Nb system increase the glass-forming ability by
150 % to a record value of 5 mm. P can be easily added by using an industrial Ni-P pre-alloy which is readily
available. The partial substitution of Nb by Ta further boosts the glass-forming ability to values 200 % higher
than that of the binary base alloy. Besides conventional X-ray diffraction measurements, the amorphous nature of
the samples is verified by high-energy synchrotron X-ray diffraction experiments. Moreover, the mechanical
properties of the new alloy compositions are characterized in uniaxial compression tests and Vickers hardness
measurements, showing a high engineering yield strength of 3 GPa, an extended plastic regime up to 10 % strain
to failure and an increase of the hardness to a maximum value of 1000 HV5. Additionally, calorimetric measurements reveal that the modified alloys feature an extended supercooled liquid region up to 69 K upon heating,
permitting thermoplastic micro molding of amorphous feedstock material
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Linking structure to fragility in bulk metallic glass-forming liquids
Using in-situ synchrotron X-ray scattering, we show that the structural evolution of various bulk metallic glass-forming liquids can be quantitatively connected to their viscosity behavior in the supercooled liquid near T[subscript g]. The structural signature of fragility is identified as the temperature dependence of local dilatation on distinct key atomic length scales. A more fragile behavior results from a more pronounced thermally induced dilatation of the structure on a length scale of about 3 to 4 atomic diameters, coupled with shallower temperature dependence of structural changes in the nearest neighbor environment. These findings shed light on the structural origin of viscous slowdown during undercooling of bulk metallic glass-forming liquids and demonstrate the promise of predicting the properties of bulk metallic glasses from the atomic scale structure.Article Copyright 2015 American Institute of Physics. This article may be downloaded for personal use only. Any other use requires prior permission of the author and the American Institute of Physics. The published article can be found at: http://scitation.aip.org/content/aip/journal/ap
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A Highly Fatigue-Resistant Zr-Based Bulk Metallic Glass
The strength-normalized fatigue endurance strength of the bulk metallic glass (BMG) Zr₅₂.₅Cu₁₇.₉Ni₁₄.₆Al₁₀Ti₅ (Vitreloy 105) has been reported to be the highest for any BMG; however, to date, there has been no explanation of why this material is so much better than other Zr-based compositions. In this study, the fatigue-crack growth behavior of Zr₅₂.₅Cu₁₇.₉Ni₁₄.₆Al₁₀Ti₅ was compared in ambient air vs dry nitrogen environment. The excellent fatigue life behavior is attributed to a relatively high fatigue threshold (Kₜₕ ≈ 2 MPa√m) and a lack of sensitivity to environmental effects on fatigue-crack growth in ambient air, as compared to other Zr-based BMGs. Fatigue life experiments conducted in ambient air confirmed the excellent fatigue life properties with a 10⁷-cycle endurance strength of ~0.24 of the ultimate tensile strength; however, it was also found that casting porosity, even in limited amounts, could reduce this endurance strength by as much as ~60 pct. Overall, the BMG Zr₅₂.₅Cu₁₇.₉Ni₁₄.₆Al₁₀Ti₅ appears to have excellent strength and fatigue properties and should be considered as a prime candidate material for future applications where good mechanical fatigue resistance is required
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Improving Participation of Engineering Students Studying Abroad: An International Dual Degree Program in Materials Science and Mechanical Engineering
Without AbstractThis is an author's peer-reviewed final manuscript, as accepted by the publisher. The published article is copyrighted by Springer and can be found at: http://link.springer.com/journal/11837
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Interfacial and near interfacial crack growth phenomena in metal bonded alumina
Metal/ceramic interfaces can be found in many engineering applications including microelectronic packaging, multi-layered films, coatings, joints, and composite materials. In order to design reliable engineering systems that contain metal/ceramic interfaces, a comprehensive understanding of interfacial and near interfacial failure mechanisms is necessary
Interfacial and near interfacial crack growth phenomena in metal bonded alumina
Metal/ceramic interfaces can be found in many engineering applications including microelectronic packaging, multi-layered films, coatings, joints, and composite materials. In order to design reliable engineering systems that contain metal/ceramic interfaces, a comprehensive understanding of interfacial and near interfacial failure mechanisms is ncessary