Investigation of pulse shape characteristics on the laser ablation dynamics of TiN coatings in the ns regime

n this work, the ablation dynamics of TiN coating with a ns-pulsed fibre laser in a wide range of pulse durations were studied. Critical time instances within the pulse duration were assessed by reflected pulse analysis. Digital holography was employed to investigate the shock wave expansion dynamics within and beyond the pulse duration. The results depict that the absorption behaviour changes as a function of the pulse rise time. Moreover, planar expansion of the shock wave is observed, which is generally linked to higher machining quality and absence of excessive plasma. The results of the study are interpreted to depict the required characteristics of optimized pulse shapes in the ns-region for improved micromachining performance

Laser micromachining of TiN coatings with variable pulse durations and shapes in ns regime

"The micro-structuring of thin surface coatings has become increasingly popular following the discovery of improved performance, especially in terms of the resulting tribological properties. The directwriting of microstructures via laser ablation offers flexibility, extending the applicability ofmicro-structuring to variousmaterials and machined geometries. However, the laser ablation of coatings requires better comprehension to provide sufficientmachining quality with improved productivity to render such processes more viable for industrial applications. This paper presents the processing conditions for the ablation of approximately 4-μm-thick coatings of TiN in the ns pulse regime, which is generally characterised by higher productivity with low machining quality. A range of pulse durations between 12 ns and 200 ns was employed. The effect of pulse duration on ablation threshold fluence and irradiance was investigated. The pulse shape was decomposed into peak and tail regions to investigate their respective effects on the ablation process. The opportune regulation of pulse properties allowed for themaintenance of high productivity and high-quality laser micromachining under delicate processing conditions, in the case of ceramic TiN surface coatings with limited thickness.

Pulse energy packing effects on material transport during laser processing of < 1

The effects of energy pulse packing on material transport during single-pulse laser processing of silicon is studied using temporarily shaped pulses with durations from 50 to 150 ns. Six regimes of material transport were identified and disambiguated through energy packing considerations over a range of pulse durations. Energy packing has been shown to shift the interaction to energetically costlier regimes without appreciable benefit in either depth, material removal or crater morphology and quality.The authors would like to thank the UK Technology Strategy Board under project TP14/HVM/6/I/BD5665. The authors acknowledge the EPSRC Centre for Doctoral Training in Photonic Systems Development for their generous support

Investigation of plume dynamics during picosecond laser ablation of H13 steel using high-speed digital holography

Ablation of H13 tool steel using pulse packets with repetition rates of 400 and 1000 kHz and pulse energies of 75 and 44μJ, respectively, is investigated. A drop in ablation efficiency (defined here as the depth per pulse or μm/μJ) is shown to occur when using pulse energies of E$_{pulse}$>44μJ, accompanied by a marked difference in crater morphology. A pulsed digital holographic system is applied to image the resulting plumes, showing a persistent plume in both cases. Holographic data are used to calculate the plume absorption and subsequently the fraction of pulse energy arriving at the surface after traversing the plume for different pulse arrival times. A significant proportion of the pulse energy is shown to be absorbed in the plume for E$_{pulse}$>44μJ for pulse arrival times corresponding to > 1 MHz pulse repetition rate, shifting the interaction to a vapour-dominated ablation regime, an energetically costlier ablation mechanism.This work was collaboratively carried out under EPSRC Grant Number EP/K030884/1, as part of the EPSRC Centre for Innovative Manufacturing in Laser-based Production Processes. One of the authors acknowledges his PhD studentship by the Federal Government of Nigeria (TETFUND) in conjunction with the Federal University of Petroleum Resources Effurun (FUPRE)

Pulse energy packing effects on material transport during laser processing of < 1

The effects of energy pulse packing on material transport during single-pulse laser processing of silicon is studied using temporarily shaped pulses with durations from 50 to 150 ns. Six regimes of material transport were identified and disambiguated through energy packing considerations over a range of pulse durations. Energy packing has been shown to shift the interaction to energetically costlier regimes without appreciable benefit in either depth, material removal or crater morphology and quality.The authors would like to thank the UK Technology Strategy Board under project TP14/HVM/6/I/BD5665. The authors acknowledge the EPSRC Centre for Doctoral Training in Photonic Systems Development for their generous support

Control of material transport through pulse shape manipulation - a development toward designer pulses

The variety of laser systems available to industrial laser users is growing and the choice of the correct laser for a material target application is often based on an empirical assessment. Industrial master oscillator power amplifier systems with tuneable temporal pulse shapes have now entered the market, providing enormous pulse parameter flexibility in an already crowded parameter space. In this paper, an approach is developed to design interaction parameters based on observations of material responses. Energy and material transport mechanisms are studied using pulsed digital holography, post process analysis techniques and finite-difference modelling to understand the key response mechanisms for a variety of temporal pulse envelopes incident on a silicon (1|1|1) substrate. The temporal envelope is shown to be the primary control parameter of the source term that determines the subsequent material response and the resulting surface morphology. A double peak energy-bridged temporal pulse shape designed through direct application of holographic imaging data is shown to substantially improve surface quality