Production of Food Grade Yeasts

Kvasci su poznati čovjeku vec tisućama godina jer se koriste u tradicionalnim fermentacijskim procesima dobivanja vina, piva i kruha. Danas se oni koriste i kao alternativni izvori visokovrijednih proteina, enzima i vitamina, imaju brojnu primjenu u proizvodnji zdravstveno korisne hrane kao aditivi, regulatori i sastojci arome, u proizvodnji mikrobioloških podloga i ekstrakata, te kao krmivo. Suvremena znanstvena dostignuća omogućuju izolaciju, izradu i industrijsku proizvodnju novih sojeva kvasaca koji ispunjavaju posebne zahtjeve prehrambene industrije. U radu su istaknuti tipovi industrijskih prehrambenih kvasaca, procesi njihove proizvodnje i sirovine. Također se raspravlja o metabolizmu kvasca, s obzirom na utrošak ugljikohidrata, hranjiva te nova dostignuća u njihovu istraživanju.Yeasts have been known to humans for thousands of years as they have been used in traditional fermentation processes like wine, beer and bread making. Today, yeasts are also used as alternative sources of high nutritional value proteins, enzymes and vitamins, and have numerous applications in the health food industry as food additives, conditioners and flavouring agents, for the production of microbiology media and extracts, as well as livestock feeds. Modern scientific advances allow the isolation, construction and industrial production of new yeast strains to satisfy the specific demands of the food industry. Types of commercial food grade yeasts, industrial production processes and raw materials are highlighted. Aspects of yeast metabolism, with respect to carbohydrate utilization, nutritional aspects and recent research advances are also discussed

Priprava vina na niskoj temperaturi s pomoću kvasca imobiliziranog na pivskom tropu bez lignina

Preservation, risk of contamination, transportation and storage costs (e.g. refrigeration) are the main problems associated with wet, active starter cultures such as yeast. To deal with these aspects, drying of commercial cultures is required. A thermally dried biocatalyst has been prepared by immobilization of the psychrotolerant yeast strain Saccharomyces cerevisiae AXAZ-1 on delignified brewer’s spent grains, followed by simple thermal drying or by air stream at 30 and 35 °C. Repeated batch fermentations of grape must (11.5 °Be, corresponding to 196 g/L of fermentable sugar) using the dried biocatalysts were performed at successively reduced temperatures (15, 10 and 5 °C). The fermented samples were analyzed for residual sugar, alcohol and free cell concentrations. The alcohol yield, alcohol productivity and sugar conversion were calculated in order to estimate the optimum conditions of drying. The volatile constituents in the produced wines were analysed by GC analysis. The results showed that drying of immobilized cells by the proposed techniques did not affect their viability and fermentative activity. High alcohol productivity, increased esters and lower concentrations of higher alcohols obtained by low-temperature fermentation using the dried biocatalysts indicate a potential improvement of product quality.Konzerviranje, rizik od onečišćenja, te cijena transporta i skladištenja (npr. hlađenja) najčešći su problemi pri korištenju vlažnih, aktivnih starter-kultura, tj. kvasaca. Stoga komercijalne kulture kvasaca treba osušiti. Sušeni je biokatalizator pripremljen imobilizacijom psihrotolerantnoga soja kvasca Saccharomyces cerevisiae AXAZ-1 na pivskom tropu, iz kojeg je prethodno uklonjen lignin, a zatim sušenjem toplinom ili strujom zraka pri 30 i 35 °C. Pomoću tako pripremljenog kvasca uspješno je provedeno nekoliko uzastopnih šaržnih postupaka vrenja mošta (11,5 °Be, proporcionalno 196 g/L fermentabilnog šećera) pri nižim temperaturama (15, 10 i 5 °C). Ispitana je koncentracija preostalog šećera, dobivenog alkohola i slobodnih stanica u fermentiranim uzorcima. Da bi se procijenili optimalni uvjeti sušenja, izračunati su ovi parametri: udio i produktivnost alkohola te konverzija šećera. Volatilni su sastojci vina analizirani plinskom kromatografijom. Rezultati pokazuju da sušenje imobiliziranih stanica kvasca predloženim metodama ne utječe na njegovu vitalnost i fermentacijsku aktivnost. Kakvoća se proizvoda može poboljšati korištenjem sušenih stanica kvasca pri nižim temperaturama, što je uočeno iz većeg udjela alkohola, veće koncentracije estera i manje koncentracije viših alkohola u vinu

Extraction of Phenolic Compounds from Palm Oil Processing Residues and Their Application as Antioxidants

Nusproizvodi proizvodnje palminog ulja, i to pogača od palminih sjemenki, palmina vlakna, ljuske palminih sjemenki i prazni grozdovi palminog ploda, upotrijebljeni su za ekstrakciju polifenolnih spojeva. Među tim nusproizvodima je pogača od palminih sjemenki sadržavala najviše ukupnih fenolnih spojeva, i to 5,19 mg u g suhe tvari, izraženih kao ekvivalent galne kiseline, dok je najmanje imao prazni grozd palminog ploda, i to 1,79 mg/g. Radi optimiranja ekstrakcije fenola ispitani su sljedeći parametri: vrijeme ekstrakcije i omjer tekuće i krute tvari. Najveći ukupni udjel fenola od 5,35 mg/g pri omjeru tekuće i krute tvari od 40:1 tijekom ekstrakcije od 20 min imala je pogača od palminih sjemenki. Pomoću HPLC-DAD metode određeni su glavni fenolni spojevi iz nusprodukata proizvodnje palminog ulja. Pogača od palminih sjemenki sadržavala je najviše pirogalola, te 4-hidroksibenzojeve, galne i ferulinske kiseline. Prazni grozdovi palminog ploda i palmina vlakna bili su bogati hidroksibenzojevom kiselinom, dok je pirogalol bio dominantan sastojak ekstrakta ljuski palminih sjemenki. Svi su ekstrakti imali oksidacijsku aktivnost, koja je potvrđena DPPH analizom, te ispitana dodatkom ekstrakta suncokretovom ulju radi produljenja roka trajanja. Dodatkom 0,8 % ekstrakta pogače od palminih sjemenki povećalo se indukcijsko vrijeme suncokretovog ulja za više od 50 %. Rezultati istraživanja potvrđuju da je pogača od palminih sjemenki nusproizvod s dodanom vrijednošću koji se može upotrijebiti kao antioksidans u prehrambenoj industriji.The side streams derived from the palm oil production process, namely palm kernel cake, palm pressed fibre, palm kernel shells and empty fruit bunches, were evaluated as sources of phenolic compounds. Among these streams, kernel cake had the highest total phenolic content (in mg of gallic acid equivalents (GAE) per g of dry sample) with a value of 5.19, whereas the empty fruit bunches had the lowest value (1.79). The extraction time and liquid-to-solid ratio were investigated to optimize the phenolic extraction. Kernel cake exhibited the highest total phenolic content (5.35 mg/g) with a liquid-to-solid ratio of 40:1 during 20 min of extraction. The main phenolic compounds of the extracts deriving from all byproduct streams were also identified and quantified with HPLC-DAD. Pyrogallol, 4-hydroxybenzoic acid, gallic acid and ferulic acid were the main compounds found in kernel cake extracts. Empty fruit bunch and pressed fibre extracts were also rich in 4-hydroxybenzoic acid, while pyrogallol was the predominant compound in kernel shell extracts. All extracts showed antioxidant activity as it was indicated from the results of DPPH analysis and subsequently tested in sunflower oil aiming to prolong its shelf life. The addition of 0.8 % kernel cake extract increased the induction time of sunflower oil more than 50 %. According to the results obtained in this study, kernel cake extracts could be considered as a value-added co-product with a potential application as antioxidants in the food industry

Technological Development of Brewing in Domestic Refrigerator Using Freeze-Dried Raw Materials

U radu je prikazan razvoj novog tipa piva za tržiste, koje se dobiva vrenjem pri niskoj temperaturi u hladnjaku s pomoću imobiliziranog kvasca. Zamrznuta sladovina te stanice soja kvasca Saccharomyces cerevisiae AXAZ-1, koji je otporan na smrzavanje, imobilizirane su na cijevnom modulu i zasebno upotrijebljene za vrenje pri niskim temperaturama (2, 5 i 7 °C). Ispitan je pozitivan učinak cijevnog modula na vrenje pri niskim temperaturama, te je utvrđeno da smrznute imobilizirane stanice kvasca na cijevnom modulu bitno smanjuju brzinu vrenja u usporedbi sa smrznutim slobodnim stanicama, koje su preporučene za proizvodnju piva kod kuće. Imobilizacija je također povećala otpornost kvasca na niske temperature vrenja, pa se najniža moguća temperatura vrenja spustila s 5 na 2 °C. Pri proizvodnji visokokvalitetnog piva ispitani su sljedeći parametri: utjecaj temperature i početne koncentracije šećera na kinetiku vrenja. Analizom gotovog proizvoda potvrđeno je poboljšanje senzorskih svojstava proizvedenog piva, s niskom koncentracijom diacetila, povećanim udjelom polifenola, te poboljšanim profilom arome i bistroćom. Predloženi postupak proizvodnje piva u hladnjaku može se lako komercijalizirati za kućnu uporabu otapanjem sadržaja dvaju pakiranja, jednog sa suhom sladovinom i drugog sa suhim stanicama kvasca imobiliziranim na cijevnom modulu i otopljenim u vodi.Development of a novel directly marketable beer brewed at low temperature in a domestic refrigerator combined with yeast immobilization technology is presented in this study. Separately, freeze-dried wort and immobilized cells of the cryotolerant yeast strain Saccharomyces cerevisiae AXAZ-1 on tubular cellulose were used in low-temperature fermentation (2, 5 and 7 °C). The positive effect of tubular cellulose during low-temperature brewing was examined, revealing that freeze-dried immobilized yeast cells on tubular cellulose significantly reduced the fermentation rates in contrast to freeze-dried free cells, although they are recommended for home-made beer production. Immobilization also enhanced the yeast resistance at low-temperature fermentation, reducing the minimum brewing temperature value from 5 to 2 °C. In the case of high-quality beer production, the effect of temperature and initial sugar concentration on the fermentation kinetics were assessed. Sensory enrichment of the produced beer was confirmed by the analysis of the final products, revealing a low diacetyl concentration, together with improved polyphenol content, aroma profile and clarity. The proposed process for beer production in a domestic refrigerator can easily be commercialized and applied by dissolving the content of two separate packages in tap water; one package containing dried wort and the other dried immobilized cells on tubular cellulose suspended in tap water

Nano-Tubular Cellulose for Bioprocess Technology Development

Delignified cellulosic material has shown a significant promotional effect on the alcoholic fermentation as yeast immobilization support. However, its potential for further biotechnological development is unexploited. This study reports the characterization of this tubular/porous cellulosic material, which was done by SEM, porosimetry and X-ray powder diffractometry. The results showed that the structure of nano-tubular cellulose (NC) justifies its suitability for use in “cold pasteurization” processes and its promoting activity in bioprocessing (fermentation). The last was explained by a glucose pump theory. Also, it was demonstrated that crystallization of viscous invert sugar solutions during freeze drying could not be otherwise achieved unless NC was present. This effect as well as the feasibility of extremely low temperature fermentation are due to reduction of the activation energy, and have facilitated the development of technologies such as wine fermentations at home scale (in a domestic refrigerator). Moreover, NC may lead to new perspectives in research such as the development of new composites, templates for cylindrical nano-particles, etc

Fifth European Dirofilaria and Angiostrongylus Days (FiEDAD) 2016

Peer reviewe