SAFETY AUDIT IN HATCHING COMPANY

A safety audit in a hatching company in order to improve the hatching quality and poultry breeding, poultry products and production by reducing risk factors and improving safety was performed. In the article is discussed the safety audit consisting of several parts such as an audit questionnaire and FMEA methods (analysis of causes and consequences of failures) where there are specified potential risks arising at work. These risks are evaluated, and corrective measures are defined to reduce the formation of potential risks. It examines the process of retraining employees on occupational safety and health, personal protective equipment and fire protection. To optimize the production, a compound feed production programme was designed

RELIABILITY MONITORING OF GRAIN HARVESTER IN OPERATING CONDITIONS

Reliability and quality are strongly linked between each other although people are often confused and consider these to be the same. Quality is defined as the ability to satisfy requirements that customers had determined or expected. If an organization manages to fulfill preconditions and requirements, it has a potential that customers will continue to use its products while buying new ones. Reliability can be named as an indicator expressing the probability that a product will perform the function it was made for and for a period specified in given operating conditions. In this work, we have focused on monitoring the specific parameters in two types of grain harvesters in operating conditions

New possibilities of using DEMATEL and ERPN in the new PFMEA hybrid model

The aim of the paper is to examine the requirements of producers in post-communist countries with lower economic level. The first requirement was how to overcome the limitations of conventional PFMEA to propose measures effectively. The second requirement solved the economic effect of failure modes. The aim of the paper was to create a new hybrid PFMEA–DEMATEL–ERPN model to manage failure modes to resolve the requirements. The DEMATEL model overcame the limitations of PFMEA. DEMATEL data were used to estimate the functionality of the proposed models. Criteria such as the occurrence of defective products and the probability of their occurrence (O and RPN) were monitored. ERPN also overcame the limitations of PFMEA. Internal and external costs arise as effects of failure modes. The costs were included in the economic evaluation of the models. We validated the models in a transfer pressing process. The estimation of models’ functionality proved to be correct. The economic evaluation refined the research results and resolved the second requirement of the manufacturers. The DEMATEL and ERPN models (compared to PFMEA) proved their validity when the use of PFMEA was limited. By using DEMATEL, we registered the lowest number of defective products and the lowest costs

Physical and Chemical Properties of Waste from PET Bottles Washing as A Component of Solid Fuels

Waste incineration is one of the paths of implementation of the European Union’s strategy aimed at reducing the amount of waste deposited in landfills. Along with the development of methods for processing and recycling various wastes, new waste is generated. One example is waste from polyethylene terephthalate (PET) bottles washed during their recycling. In this paper, physical and chemical properties of such wastes are analyzed in terms of their use in the power industry. This research is part of the search for new sources and new technologies for energy production. The study has taken into account the energy properties of waste intended for combustion (calorific value, water content, chemical composition, volatile substances, combustible and non-flammable content). Thermogravimetric analysis of the material tested indicated that the waste is a good source of energy. It was found that the elemental composition (C, H, N, S, O) of the waste investigated is similar to that for biomass materials, and the calorific value of 13.2 MJ/kg qualifies the waste for combustion, provided that its initial moisture is reduced, for example, for co-combustion in the cement industry. Another possibility is mixing the waste with other kinds of waste to obtain a new fuel with more satisfactory parameters

Influence of Roughness on Quality Molybdenum Deposit Layer by Thermal Spraying

In this paper we deal with the impact of roughness on the quality of molybdenum layer. Insufficient cleaning may result in a poor quality of the sprayed layer. Our aim is to analyze the influence of surface roughness on the quality of molybdenum layer thickness applied by thermal spraying. Thermal spraying influence several physical and chemical properties of the coating surface. The most important ones include: hardness, density, porosity, corrosion resistance and adhesion. This technology of surface treatment of material is often used for its high degree of hardness. Hardness and erosion resistance are the parameters that need to be achieved particularly in working conditions where there is excessive depreciation of a component

Risk Analysis at Work in Manufacturing Organization

Risk is virtually present everywhere around us. Nowadays, there is an increasing focus on safety at work; therefore, the organizations that want to be successful in the market try to eliminate risk factors to a minimum to avoid or prevent the health hazard of employees, damages to property or the environment. The work is focused on the risk assessment of a selected device, which is the most risky workplace according to the organization where the research was conducted. In the practical part, we became familiar with the equipment for welding and a thorough analysis of the current state of safety by a complex method was done. Consequently, corrective actions to reduce risk to an acceptable level were proposed. After that, we reassessed the risks of complex method, and the point method was used to verify the effectiveness of proposed remedial measures

High Frequency Induction Tube Furnace for Determination of Ash Melting Temperature

The article describes the designed and manufactured tube furnace intended for, inter alia, determining the melting temperature of ash conforming to the standard of ISO-540:2001. The possibility of digital sample observation and several programs controlling the obtainable temperature enable to determine the test cycle in any case (convenient for the researcher). Reduction of testing time allows for the analysis of the observed phenomena, as well as more detailed research plan of samples, where substantial changes have been demonstrated

Use of Digital Image Correlation in Predicting Mechanical Properties of Parts Made by Additive Manufacturing

The publication is focused on the anisotropic properties of products of additive manufacturing using a Fused Filament Fabrication technology (FFF). Five different materials used in technical practice were tested. These materials are PLA (polylactic acid), PETG/CF (polyethylene terephthalate-glycol with carbon fibre, composite material), PETG (polyethylene terephthalate-glycol), ABS (acrylonitrile butadiene styrene), and ASA (acrylic styrene acrylonitrile). Mechanical properties are verified by tensile testing according to ASTM D638. Testing is complemented by a digital image correlation method to locate the areas with the highest load transfer. The results have shown clear anisotropic properties of the test specimens. Anisotropic mechanical properties were also confirmed by digital image correlation (DIC)