Synergistic toughening and compatibilisation effect of Poly(butylene succinate) in PLA/poly-caprolactone blends

YesBinary and ternary blends of a polylactic acid matrix with polycaprolactone (PCL) and polybutylene succinate (PBS) were produced by twin screw extrusion, containing up to 30 wt% loading. Mechanical, thermal and rheological characterisation techniques were used to quantify properties of the different blend formulations and miscibility was investigated using scanning electron microscopy. PCL is known to act as an impact modifier in PLA but to cause a corresponding reduction in strength. Results showed that addition of both PBS and PCL seperatly caused a reduction in melt viscosity, elastic modulus and tensile strength, but an increase in impact strength and strain at break. Analysis of morphology suggested that immiscibility was evident, particularly at higher PCL and PBS loadings. Results indicated that incorporation of a small loading of PBS had a synergistic effect on the PLA-PCL blend properties. Miscibility was improved and enhanced mechanical properties were observed for a ternary blend containing 5 wt% of both PBS and PCL compared to blends containing 10% of each polymer alone.Financial support of Floreon- Transforming Packaging Ltd through the PhD sponsorship and materials provision

Demonstrating the Potential of Using Bio-Based Sustainable Polyester Blends for Bone Tissue Engineering Applications

YesHealthcare applications are known to have a considerable environmental impact and the use of bio-based polymers has emerged as a powerful approach to reduce the carbon footprint in the sector. This research aims to explore the suitability of using a new sustainable polyester blend (Floreon™) as a scaffold directed to aid in musculoskeletal applications. Musculoskeletal problems arise from a wide range of diseases and injuries related to bones and joints. Specifically, bone injuries may result from trauma, cancer, or long-term infections and they are currently considered a major global problem in both developed and developing countries. In this work we have manufactured a series of 3D-printed constructs from a novel biopolymer blend using fused deposition modelling (FDM), and we have modified these materials using a bioceramic (wollastonite, 15% w/w). We have evaluated their performance in vitro using human dermal fibroblasts and rat mesenchymal stromal cells. The new sustainable blend is biocompatible, showing no differences in cell metabolic activity when compared to PLA controls for periods 1-18 days. FloreonTM blend has proven to be a promising material to be used in bone tissue regeneration as it shows an impact strength in the same range of that shown by native bone (just under 10 kJ/m2) and supports an improvement in osteogenic activity when modified with wollastonite.We would like to acknowledge the Medical Research Council in the UK (MRC) for funding this research throughout a MRC Proximity to Discovery award (P2D) with grant number MC_PC_16084. We would also like to acknowledge CONACYT for funding DH RamosRodriguez’s work

Novel PLA-based materials with improved thermomechanical properties and processability through control of morphology and stereochemistry. A study in improving toughness and processability of PLA by blending with biodegradable polymers and the two PLA enantiomers PLLA and PDLA to accelerate crystallinity and heat resistance

Polylactic acid (PLA) is an aliphatic polyester, derived from sustainable natural sources that is biodegradable and can be industrially composted. This material has been in the spotlight recently due to its sustainability and properties. However it has been invented in 1932 by Carothers and then patented by DuPont in 1954 (Standau et al. 2019). The properties of this material though limit its use for applications mainly in the medical sector and in some cases single use packaging. In this research, PLA based blends with improved rheological and thermomechanical properties are investigated. The focus is based in proposing strategies in improving these properties based on commercial methods and processing techniques. In this work, commercial grade PLA has been blended with polycaprolactone (PCL) and polybutylene succinate (PBS) in binary and ternary formulations via twin screw extrusion. PCL has been known to act as an impact modifier for PLA, but to cause a corresponding reduction in strength. Results showed that the binary PLA blends containing PBS and PCL, had reduced viscosity, elastic modulus and strength, but increased strain at break and impact strength. Morphological and thermal analysis showed that the immiscibility of these additives with PLA caused these modifications. Incorporation of a small loading of PBS had a synergistic effect on the PLA-PCL blend properties. Miscibility was improved and enhanced mechanical properties were observed for a ternary blend containing 5wt% of both PBS and PCL compared to binary blends containing 10% of each additive. To increase heat resistance of PLA, the material’s crystallinity has to be increased. However PLA has a relatively slow crystallisation rate making it difficult and expensive to be used in commercial applications where heat resistance is needed. For this reason the chiral nature of PLA has been used to investigate the effect of stereochemistry of PLA in crystallisation. Optically pure PDLA was added to its enantiomer in small amounts (up to 15%) and the properties and crystallisation mechanism of these blends was investigated. Results showed that the addition of PDLA accelerated crystallinity and developed a stucture that increased heat resistance, melt strength and stiffness. Finally, a processing model of developing a fully stereocomplex PLA part based in commercial techniques is proposed. Injection moulded PLA showed even higher heat resistance without the need of further processing the product (increasing crystallinity).Floreo

Acceleration of crystallisation rate in injection moulded PLLA by stereocomplex formation

An experimental study has been performed to examine the crystallisation rate of poly(L)lactic acid (PLLA) blended with poly(D) lactic acid (PDLA) in order to reduce injection moulding cycle time. Optically pure PLLA was melt blended with up to 15wt% of its enantiomer PDLA in a twin screw extruder. Flow properties, melt strength and thermal properties of the blends were assessed. PLLA/PDLA blends were then injection moulded and allowed to crystallise using two different methods, either non-isothermally in a high temperature injection mould tool or isothermally by annealing moulded samples in a hot oven after conventional injection moulding. Mechanical and thermomechanical properties of the moulded samples were investigated and optical measurement of crystal formation using polarised light microscopy was performed at conditions representative of both crystallisation methods. Addition of PDLA was found to accelerate crystallisation rate by up to 80% and the resulting morphology demonstrated increased heat resistance, melt strength and stiffness, with a corresponding reduction in strain at break