Characterization, shaping, and joining of SiC/superalloy sheet for exhaust system components

Hafnium carbide was shown to be virtually inert when in contact with silicon carbide and Waspaloy for at least 200 hr at 1093 C (2000 F). Extensive interaction was noted with other superalloys such as HA-188. A continuous CVD HfC deposition process was developed for deposition of up to 8 microns on .14 mm (.0056 in.) SiC tungsten core filament at rates as high as .6 m/min. The rate can be increased by increasing the length of the reactor and the output of the power supply used in resistive heating of the filament substrate. The strength of HfC coated filament varies with thickness in a Griffith-like manner. This strength reduction was greater for HfC coatings than for tungsten coatings, presumably because of the greater ductility of tungsten

Fabrication process development of SiC/superalloy composite sheet for exhaust system components

A chemical compatibility study was conducted between SiC filament and the following P/M matrix alloys: Waspaloy, Hastelloy-X, NiCrAlY, Ha-188, S-57, FeCrAlY, and Incoloy 800. None of the couples demonstrated sufficient chemical compatibility to withstand the minimum HIP consolidation temperatures (996 C) or intended application temperature of the composite (982 C). However, Waspaloy, Haynes 188, and Hastelloy-X were the least reactive with SiC of the candidate alloys. Chemical vapor deposited tungsten was shown to be an effective diffusion barrier between the superalloy matrix and SiC filament providing a defect-free coating of sufficient thickness. However, the coating breaks down when the tungsten is converted into intermetallic compounds by interdiffusion with matrix constituents. Waspaloy was demonstrated to be the most effective matrix alloy candidate in contact with the CVD tungsten barrier because of its relatively low growth rate constant of the intermediate compound and the lack of formation of Kirkendall voids at the matrix-barrier interface. Fabrication methods were developed for producing panels of uniaxial and angle ply composites utilizing CVD tungsten coated filament

Solidification of infiltrated metal matrix composites

This paper describes one portion of a broad continuing program at Massachusetts Institute of Technology on metal matrix composites. It deals with solidification of fibrous composites during and after infiltration The fibers influence solidification in important ways by restricting the maximum size to which a dendrite arm can grow by "ripening". More remarkably, the dendritic structure in composites is completely eliminated at longer solidification times, as a result of "coalescence " and of enhanced solid diffusion. The result is that substantially more homogeneous structures can be obtained in metal-matrix composites than in usual castings and ingots

Fabrication Of Cast Particle-Reinforced Metals Via Pressure Infiltration

A new casting process for fabrication of particle-reinforced metals is presented whereby a composite of particulate reinforcing phase in metal is first produced by pressure infiltration. This composite is then diluted in additional molten metal to obtain the desired reinforcement volume fraction and metal composition. This process produces a pore-free as-cast particulate metal-matrix composite. This process is demonstrated for fabrication of magnesium-matrix composites containing SiC reinforcements of average diameter 30, 10 and 3-mu-m. It is compared with the compocasting process, which was investigated as well for similar SiC particles in Mg-10 wt % Al, and resulted in unacceptable levels of porosity in the as-cast composite

Respiratory rate assessment from photoplethysmographic imaging

We present a study investigating the suitability of a respiratory rate estimation algorithm applied to photoplethysmographic imaging on a mobile phone. The algorithm consists of a cascade of previously developed signal processing methods to detect features and extract respiratory induced variations in photoplethysmogram signals to estimate respiratory rate. With custom-built software on an Android phone (Camera Oximeter), contact photoplethysmographic imaging videos were recorded using the integrated camera from 19 healthy adults breathing spontaneously at respiratory rates between 6 and 40 breaths/min. Capnometry was simultaneously recorded to obtain reference respiratory rates. Two hundred and ninety-eight Camera Oximeter recordings were available for analysis. The algorithm detected 22 recordings with poor photoplethysmogram quality and 46 recordings with insufficient respiratory information. Of the 232 remaining recordings, a root mean square error of 5.9 breaths/min and a median absolute error of 2.3 breaths/min was obtained. The study showed that it is feasible to estimate respiratory rates by placing a finger on a mobile phone camera, but that it becomes increasingly challenging at respiratory rates higher than 20 breaths/min