A review of residual stress analysis using thermoelastic techniques

Thermoelastic Stress Analysis (TSA) is a full-field technique for experimental stress analysis that is based on infra-red thermography. The technique has proved to be extremely effective for studying elastic stress fields and is now well established. It is based on the measurement of the temperature change that occurs as a result of a stress change. As residual stress is essentially a mean stress it is accepted that the linear form of the TSA relationship cannot be used to evaluate residual stresses. However, there are situations where this linear relationship is not valid or departures in material properties due to manufacturing procedures have enabled evaluations of residual stresses. The purpose of this paper is to review the current status of using a TSA based approach for the evaluation of residual stresses and to provide some examples of where promising results have been obtained

Microstructural Assessment of 316L Stainless Steel Using Infrared Thermography Based Measurement of Energy Dissipation Arising from Cyclic Loading

A procedure is developed that evaluates the energy dissipated from a material subject to cyclic loading and enables identification of the difference in material microstructure. It is demonstrated that the dissipated energy can be derived from specimens loaded in the elastic region using temperature measurements obtained by infrared thermography. To obtain accurate values of the small temperature changes resulting from the intrinsic dissipation below the yield point, a key part of the procedure is to eliminate the effect of external heat sources and sinks from the vicinity of the test specimen under investigation. To this end, a chamber was designed to minimise the external radiation whilst allowing the specimens to be cyclically loaded; the configuration of the chamber is described, alongside its integration into the procedure. A reference specimen was specifically introduced in the chamber to take into account the thermal exchanges between the specimen and the chamber environment. A data processing procedure, based on the thermomechanical heat diffusion equation, is applied to enable the dissipated energy to be derived from the temperature measurements. It is established that quantifying the amount of energy dissipation provides an opportunity to identify the material condition. The procedure is demonstrated on specimens made from 316L stainless steel containing a range of microstructures produced by different heat treatments. It is shown that the dissipative energy is dependent on the microstructure and that the dissipative source can be identified using the experimental procedure

Thermoelastic stress and damage analysis using transient loading

Thermoelastic stress analysis (TSA) is often regarded as a laboratory based technique due to its requirement for a cyclic load. A modified methodology is proposed in which only a single transient load is used for the TSA measurement. Two methods of imparting the transient load are validated against calculations and the conventional TSA approach. Specimens with different damage severities are tested and it is shown that the modified TSA method has the potential to be applied in the field as a non-destructive evaluation too

Application of Imaging Techniques to Determine the Post-Yield Behaviour of the Heterogeneous Microstructure of Friction Stir Welds

From Springer Nature via Jisc Publications RouterHistory: received 2020-09-05, accepted 2021-04-12, registration 2021-04-12, pub-electronic 2021-04-21, online 2021-04-21, pub-print 2021-07Publication status: PublishedAbstract: Background: Friction Stir Welding (FSW) causes intense plastic deformation and consequent thermomechanical interactions resulting in a localised heterogeneous microstructure. To understand the weld mechanical behaviour, it is necessary to identify each microstructural sub-region in the weld. Objective: Determine the relationship between the local microstructure and mechanical behaviour of the different microstructural regions in a FSW. Methods: Scanning electron microscopy (SEM) identified the microstructural sub-regions of an FSW joint. A novel High-Resolution Digital Image Correlation (HR-DIC) methodology enabled the determination of full-field strain response to provide the mechanical behaviour of the FSW sub-regions. X-ray computed tomography (CT) identified the geometry of the FSW and material composition. Results: The grain morphology in the FSW varied in the stir zone with a fine grain structure in the weld nugget and larger grains in the thermomechanical affected zone (TMAZ); the grains were larger in the retreating side (RS) compared to the advancing side (AS). Tungsten deposits were found in the weld nugget and attributed to tool wear. The mechanical properties of the weld subregions showed that the material in the stir zone had a greater yield strength than the base material and the RS of the FSW was much more ductile than the weld nugget and the AS side. The tungsten distributions in the stir zone correlated with the local mechanical behaviour. Conclusions: A novel methodology is developed that combines microstructural observations with HR-DIC enabling, for the first time, the FSW sub-region mechanical behaviour, to be related to the local grain morphology and inclusions caused by tool wear